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» Film-Tech Forum ARCHIVE   » Operations   » Film Handlers' Forum   » Switching vs. Reactance Supplies (Page 2)

 
This topic comprises 3 pages: 1  2  3 
 
Author Topic: Switching vs. Reactance Supplies
Don Sneed
Master Film Handler

Posts: 451
From: Texas City, TX, USA
Registered: Aug 2001


 - posted 10-16-2001 09:12 AM      Profile for Don Sneed   Author's Homepage   Email Don Sneed   Send New Private Message       Edit/Delete Post 
HERE,HERE Paul...I totally agree with you, the switcher power supplies I rather not use, but I don't own the company I work for and the owners have the final say, I'm just bthe installer !! but the Strong Switcher Pwr Supply is better now than it was a two years, I did a install in Joplin Missouri & the switcher on a 2K lamp was going out after 20 hours, after we wire the console we run the lamp & Proj for 100 hrs. before opening, we were going though pwr supplies left & right, the theatre was ether a 12 or 14 screen (install too many theatres since then), we had a pwr supply to go out, I changed the fuses inside the switches & fire shot out !!! Not a spark but fire !! When Troy came to align the consoles I showed him, Whoooaaa Weeeee he tripped out, it was the damnest thing I ever saw !!! I now do not ever try to change the fuse anymore, just send for a replacement...Here in Japan I we do not use switcher pwr supply, but in the states over night means over night, in Japan overnight mean 5-7 days, if you are lucky !! But the Strong Switcher is much better now than 2-years ago, we only have 1 out of 12 fail.....much better !! But I still rather use a high reactance where you can service in the field.....ok I'm off the soapbox now....

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Richard Fowler
Film God

Posts: 2392
From: Ft. Lauderdale, FL, USA
Registered: Jun 2001


 - posted 10-16-2001 10:17 AM      Profile for Richard Fowler   Email Richard Fowler   Send New Private Message       Edit/Delete Post 
We have had excellent service with IREM switchers but they admit that customers should expect 40% less service life than a "iron core" magnetic rectifier. The older Strong rectifiers where horrible and had a 50% failure rate for us in the first year, in addition to switcher failures, we where having DC terminal blocks melting.......... ( when we looked up the specs on the block, it was rated for A.C. use, not D.C. which tends to put more thermal problems to a connection point )....we have only sold two of the newer type...so far no problems. Strong had to take many of the older returns to the dump as noted on a 10 K repost to their stockholders. In Japan you have Xebex ( Ushio division ) that has made switchers for years and if you buy a Tokiwa projection system some of them have the switching rectifier mounted on the back of the projection cabinet for rapid changeout ( do they know something? ).
Richard Fowler
TVP-Theatre & Video Products Inc. www.tvpmiami.com

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Paul G. Thompson
The Weenie Man

Posts: 4718
From: Mount Vernon WA USA
Registered: Nov 2000


 - posted 10-16-2001 02:59 PM      Profile for Paul G. Thompson   Email Paul G. Thompson   Send New Private Message       Edit/Delete Post 
Ken, they were exciter lamps. To be more specific, they were 9 volt 4 amp pre-focused lamps. The soundhead was a Simplex SH-1004.

Why the spare lamphouse? Simple. It was already interfaced with the power supply. This eliminated the need for anyone to remove covers to connect or disconnect any wires whatsoever. Just plug it in and throw the switch!!

Customers are not to interested in waiting while the projectionist fiddles around 20 minutes or more trying to find out why the lamp doesn't light.

But they will probably wait five minutes for you to throw a lamphouse on the pedistal and throw the switch.

Each projection station was equipped with a 50 amp twist lock receptical for that purpose.

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Mark Gulbrandsen
Resident Trollmaster

Posts: 16657
From: Music City
Registered: Jun 99


 - posted 10-16-2001 05:10 PM      Profile for Mark Gulbrandsen   Email Mark Gulbrandsen   Send New Private Message       Edit/Delete Post 
We have two Super Troupers with the new smaller Strong switchers and they have not so much as hiccupped. They are almost two years old now and have seen extensive rental and bouncing around, I have not had any failures either in consoles or lamp/rectifiers that I have sold since the small supply appeared. Lately we have only had a few repair/exchanges on the older switchers and there are lots of them in the mountain states.
Mark @ GTS


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Rick Long
Jedi Master Film Handler

Posts: 759
From: Toronto, Ontario, Canada
Registered: Nov 1999


 - posted 10-16-2001 09:44 PM      Profile for Rick Long   Email Rick Long   Send New Private Message       Edit/Delete Post 
I have to admit that switchers are much more reliable in the last couple of years. A tip to installation technicians - tighten all the connections on the 3-phase twist-lock plug.

One interesting problem we have had ONLY with the newer plug-and-pray types (3 instances), is where the rectifier suddenly shoots up to full output. You get to the theatre to find out why a rectifier has been cutting out (thermal) and note that the current to your 4000-watt bulb is 200+ amps! (The potentiometer is NOT the problem, btw).

Looking forward to investigating this phenomenon further when I get the time.

With so many switcher-rectifier equipped theatres to service, it would be rather expensive to have a unit in each theatre. Better. we find, to keep them in a central location and deliver them as needed. (Yet another reason why technicians always have one arm longer than the other).


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Phil Hill
I love my cootie bug

Posts: 7595
From: Hollywood, CA USA
Registered: Mar 2000


 - posted 10-17-2001 12:18 AM      Profile for Phil Hill   Email Phil Hill       Edit/Delete Post 
I'll take either depending on the site. I have about 200 switchers and about 200 of the "brute force" high reactance power supplies in sites all over the world. The biggest problem I have found with switchers is: ....if the ac line is dirty, then they will fail. Also, not too fond of the 380-440volt, 3-phase versions... they seem to fail like.... Ummmmm cold cakes!!!!! I have Strong 2kw, single phase Switchers in my home screening room and would not trade them for sex. They are GREAT!!!!! (Ummmm that's negotiable..... )


>>> Phil


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Steve Guttag
We forgot the crackers Gromit!!!

Posts: 12814
From: Annapolis, MD
Registered: Dec 1999


 - posted 10-19-2001 07:47 PM      Profile for Steve Guttag   Email Steve Guttag   Send New Private Message       Edit/Delete Post 
Both Switchers and high-reactance supplies have their uses. The concept of switching power supplies is not inherently flawed...everyone reading this is using a computer that I can just about guarantee is using a switching power supply. Sure there are computers that have their power supplies fail but as a function of usage...not an overwhelming number.

That said...I think there are two ways of looking at the situation for permanent theatrical use...

First there is no real weight advantage to the switcher since the goal is not to replace it but for it to work. A conventional rectifier is almost always serviceable with minimal time (I say almost since sometimes it is the transformer and most of us don't carry that nor the large filter capacitor though I get the capacitor quickly in a pinch). Certainly, all rectifiers will fail someday...how well your system keeps the ignition noise, power spikes and such away from the diodes will play a big factor on if the diode fails at show start...how well it is cooled will play a factor on how well they last thoughout the day. I'm sure most of the old timers know of rectifiers they have NEVER had to go into yet others that seem like constant repeat customers despite being basically identical designs.

The second way to look at things is that using switchers, even with their failures, brings the repair down to the theatre level. That is, have your switchers on plugs and have a spare at each location...at that point, the theatre can simply plug in the spare, send out the defective one and when it comes back...the spare is at the ready. Based on the size of the complex, one should have more than one spare...in fact with the larger plexes 4 spares would not be unreasonable...heck most plexes carry more $$$ in spare xenon lamps. Since no spare xenon nor rectifier means the show won't run both should be on hand.

We have one customer that uses conventional rectifiers but has them on plugs as well so when even a diode fails the rectifier can be switched out with virtually no down time. With conventional rectifiers only one per booth is all that is needed (doubtfull more than one will fail and they are servicable at the theatre).

My personal vote is to use high-reactance rectifiers whenever possible in permanent installations. Their failure rate is less, meaning less customer dissatisfaction and are repairable on site for quick repair. Switchers can also suffer from semiconductor obsolecense whereas diodes and capacitors can be sourced from several manufacturers for the forseeable future.

If you are a rental house...that is a different story...swichers win pretty easily...they are light weight and set up quickly...Strong has theirs done quite nicely with MS plugs and any reputable rental house will have spare switchers at the ready on site (most have a 1:1 ratio of spares to show units).

Steve

------------------
"Old projectionists never die, they just changeover!"

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Ken Lackner
Phenomenal Film Handler

Posts: 1907
From: Atlanta, GA, USA
Registered: Sep 2001


 - posted 10-20-2001 02:08 PM      Profile for Ken Lackner   Email Ken Lackner   Send New Private Message       Edit/Delete Post 
I have a question. What do the terms "brute force" (which I never heard until this thread) and "high reactance" mean?

I know that there are hard-wired swithcers. Out of curiosity, do other manufacturers make switchers that are as easy to replace as Strong's?

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Gordon McLeod
Film God

Posts: 9532
From: Toronto Ontario Canada
Registered: Jun 99


 - posted 10-20-2001 02:17 PM      Profile for Gordon McLeod   Email Gordon McLeod   Send New Private Message       Edit/Delete Post 
brute force is a slang for a heavy duty lots of copper transformer/bridge rectifier with capacitance filtering
High Reactance reffers to the transformer style and filter choke
the XPS45 by LP associates and ORC is a high reactance the kniesly is a low reactance.
Irem and Sanrex also make switch mode powersupplies and there is nothing to stop a high reactance being connected with mil spec connectors. In fact our rentl XPS powersupplys are that way

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Jeff Taylor
Jedi Master Film Handler

Posts: 601
From: Chatham, NJ/East Hampton, NY
Registered: Apr 2000


 - posted 10-22-2001 11:15 AM      Profile for Jeff Taylor   Email Jeff Taylor   Send New Private Message       Edit/Delete Post 
A bit off topic, but...Being a camel has its drawbacks, but overall I don't feel bad after seeing some of you guys. Honestly...pigs, monkeys, and reptiles!!!!

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Richard Fowler
Film God

Posts: 2392
From: Ft. Lauderdale, FL, USA
Registered: Jun 2001


 - posted 10-22-2001 11:46 AM      Profile for Richard Fowler   Email Richard Fowler   Send New Private Message       Edit/Delete Post 
Switchers........Christie/Sanrex/Ushio/IREM/Strong/LP Associates (this is our service tech spare - weighs 20 pounds and puts out 70 amps)/Carsan Engineering (used in many self contained Xenon scearchlights)and more......when and if Digital Cinema does get off the ground...switchers will be standard since the switching circuitry for DLP chips shows up any ripple visually in the power being supplied to the xenon bulb. Love the pictures, almost choked on my morning cereal while laughing....I have to send a better picture.........
Richard Fowler
TVP-Theatre & Video Products Inc. www.tvpmiami.com

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John Pytlak
Film God

Posts: 9987
From: Rochester, NY 14650-1922
Registered: Jan 2000


 - posted 10-22-2001 01:05 PM      Profile for John Pytlak   Author's Homepage   Email John Pytlak   Send New Private Message       Edit/Delete Post 
Richard Fowler said: "when and if Digital Cinema does get off the ground...switchers will be standard since the switching circuitry for DLP chips shows up any ripple visually in the power being supplied to the xenon bulb"

Does the AC ripple in the xenon light output show up on the screen as flicker, or some sort of banding pattern? I assume the higher frequency of the ripple in the switching power supply doesn't "beat" with the refresh rate of the digital image?

------------------
John P. Pytlak, Senior Technical Specialist
Worldwide Technical Services, Entertainment Imaging
Research Labs, Building 69, Room 7525A
Rochester, New York, 14650-1922 USA
Tel: 716-477-5325 Cell: 716-781-4036 Fax: 716-722-7243
E-Mail: john.pytlak@kodak.com
Web site: http://www.kodak.com/go/motion

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Gordon McLeod
Film God

Posts: 9532
From: Toronto Ontario Canada
Registered: Jun 99


 - posted 10-23-2001 12:33 PM      Profile for Gordon McLeod   Email Gordon McLeod   Send New Private Message       Edit/Delete Post 
I didn't know LP built a switcher and does Carsan Engineering have site with info on there switchers?

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Mark Gulbrandsen
Resident Trollmaster

Posts: 16657
From: Music City
Registered: Jun 99


 - posted 10-23-2001 01:06 PM      Profile for Mark Gulbrandsen   Email Mark Gulbrandsen   Send New Private Message       Edit/Delete Post 
Oh no... I beat John P. to this one..... http://www.carsaneng.com/html/company_profile.html
Mark @ GTS

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Richard Fowler
Film God

Posts: 2392
From: Ft. Lauderdale, FL, USA
Registered: Jun 2001


 - posted 10-23-2001 02:16 PM      Profile for Richard Fowler   Email Richard Fowler   Send New Private Message       Edit/Delete Post 
Ripple shows up as flicker and less so color banding. LP makes switcher supply searchlights for the Air Force and other Military groups. Hopefully Leonard Pincus will be walking ShowEast around with his cigar and ponytail.....
Richard Fowler
TVP-Theatre & Video Products Inc. www.tvpmiami.com

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