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» Film-Tech Forum ARCHIVE   » Operations   » Film Handlers' Forum   » Depressurizing a Xenon Bulb (Page 2)

 
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Author Topic: Depressurizing a Xenon Bulb
Mike Williams
Master Film Handler

Posts: 255
From: Knoxville, TN
Registered: Feb 2002


 - posted 07-30-2002 09:33 AM      Profile for Mike Williams   Email Mike Williams   Send New Private Message       Edit/Delete Post 
Chad,
If you were to depressurize a bulb at room temperature like that, wouldn't it cloud up?

Or is it that bulbs that have seal failures only cloud up because of the extreme heat produced by the arc?

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Adam Martin
I'm not even gonna point out the irony.

Posts: 3686
From: Dallas, TX
Registered: Nov 2000


 - posted 07-30-2002 10:12 AM      Profile for Adam Martin   Author's Homepage   Email Adam Martin       Edit/Delete Post 
I think the clouding is a tungsten oxide formed when the super-heated tungsten cathode and anode react with oxygen. Sometimes it's white and sometimes blue, depending on how many oxygen molecules the tungsten molecules pick up.

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Dave Macaulay
Film God

Posts: 2321
From: Toronto, Canada
Registered: Apr 2001


 - posted 07-30-2002 09:20 PM      Profile for Dave Macaulay   Email Dave Macaulay   Send New Private Message       Edit/Delete Post 
Ther are a few ways to depressurize the lapm. I'd never thought of drilling one though!
At Imax I used to depressurize 15kW water cooled lamps. The procedure was to put on the blast gear, evacuate the machine shop, and with the bare bulb wrapped in another "flak jacket" so the nipple sticks out, gently introduce said nipple to the fine grindstone wheel.
I had one blow up out of about 10, it really wasn't terrifically dramatic.
When it works properly the gas just hisses out.
There was no fogging or discoloration caused by the degassing.
Unfortunately we found that used lamps that have been depressurized tend to just shatter after a few minutes to a few years.Internal stress in the envelope causes it to shatter into tiny pieces similar to breaking a car door window.

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Chad Souder
Jedi Master Film Handler

Posts: 962
From: Waterloo, IA, USA
Registered: Feb 2000


 - posted 07-30-2002 10:57 PM      Profile for Chad Souder   Email Chad Souder   Send New Private Message       Edit/Delete Post 
Don't know much about the science part of it, but I do know that the bulbs didn't cloud up. As far as I know, the bulbs didn't shatter either, but I'll have to check with the recipients for that.

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Frank Angel
Film God

Posts: 5305
From: Brooklyn NY USA
Registered: Dec 1999


 - posted 07-31-2002 01:55 AM      Profile for Frank Angel   Author's Homepage   Email Frank Angel   Send New Private Message       Edit/Delete Post 
Chad,

That sure takes a set. You could wrap that thing in a mattress and there would be no way I would have the nerve to stand there and drill a hole in one. I mean, you might tell me a hundred times it won't explode, but man, I would wuss out on you every time. See....that's me handing the drill to the assistant manager and running to the parking lot, yelling behind me -- "Yah, kid, just drill into that bulb; take your time."

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Dennis J. Losco
Film Handler

Posts: 39
From: Phillipsburg, NJ, USA
Registered: Jul 2002


 - posted 07-31-2002 07:35 AM      Profile for Dennis J. Losco   Author's Homepage   Email Dennis J. Losco   Send New Private Message       Edit/Delete Post 
If anybody is interested in display lamps please let me know, especially if you are using the Superior lamp. We can depresurize one of yours or send you one that has been returned for disposal. My suggestion is "don't do this at home". We have sizes from 150watt to 32,000 watt lamps available.
Thanks, Denny
denjr@sqpuv.com www.sqpuv.com

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Stephen Furley
Film God

Posts: 3059
From: Coulsdon, Croydon, England
Registered: May 2002


 - posted 07-31-2002 10:13 AM      Profile for Stephen Furley   Email Stephen Furley   Send New Private Message       Edit/Delete Post 
"We have sizes from 150watt to 32,000 watt lamps available"

What would you use a 32k lamp for? Can't be for film projectors, surely; searchlights maybe, or something similar? How big are they? Can I stand a long way away when you strike one? Can I stand even further away if someone tries drilling a hole in one!

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Dennis J. Losco
Film Handler

Posts: 39
From: Phillipsburg, NJ, USA
Registered: Jul 2002


 - posted 07-31-2002 10:38 AM      Profile for Dennis J. Losco   Author's Homepage   Email Dennis J. Losco   Send New Private Message       Edit/Delete Post 
32,000 watt lamps are used by the government for solar simulation. They actually have 16 to 30 of these lamps burning at the same time, all focusing down to one beam which enters a vaccum chamber. They will then test precious metels etc. for space. The lamp is pretty much the same size as a 15kw used for the IMAX projectors. We have a safe mean of depressurizing these lamps but I wouldn't suggest drilling one of these lamps at home. It would make a really loud boom!!! I can email you pictures if you would like. Quick send me an email and I will send them to you.
Thanks,
Denny




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Dennis J. Losco Jr
Superior Quartz Products, Inc.
404 County Road 519
Phillipsburg, NJ 08865
denjr@sqpuv.com http://www.sqpuv.com
Tele: 908-454-1700
Fax 908-454-4154


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Paul G. Thompson
The Weenie Man

Posts: 4718
From: Mount Vernon WA USA
Registered: Nov 2000


 - posted 07-31-2002 08:04 PM      Profile for Paul G. Thompson   Email Paul G. Thompson   Send New Private Message       Edit/Delete Post 
Dennis says "Don't do this at home." I recommend you heed to his advice.

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Stephen Furley
Film God

Posts: 3059
From: Coulsdon, Croydon, England
Registered: May 2002


 - posted 08-01-2002 06:07 AM      Profile for Stephen Furley   Email Stephen Furley   Send New Private Message       Edit/Delete Post 
"Dennis says "Don't do this at home." I recommend you heed to his advice."

I'm about 6,000km away, and I think that's about as close as I would want to get to one of those things! I was in NJ just a few months ago, I don't think I would have wanted to get that close if I'd known they had things like that there

Dennis, is that thing water cooled, it looks like it has a double skin?

I,ve just had an evil thought; you could connect one of those things up in a room somewhere, wire up the control circuits to a normal light switch. You could give someone a heck of a shock when they turned the lights on!

The brightest lamp I have seen is a 18k HMI, how does this compare to that for light output?

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David Rigby
Expert Film Handler

Posts: 134
From: Chorlton, Manchester, UK
Registered: May 2002


 - posted 08-01-2002 06:13 AM      Profile for David Rigby   Email David Rigby   Send New Private Message       Edit/Delete Post 
So I'm guessing the rectifier for those 32 bulbs isn't all that portable then?

David

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Bernard Tonks
Jedi Master Film Handler

Posts: 619
From: Cranleigh, Surrey, England
Registered: Apr 2001


 - posted 08-01-2002 06:55 AM      Profile for Bernard Tonks   Email Bernard Tonks   Send New Private Message       Edit/Delete Post 
All very interesting Dennis, and the pictures.

Is it possible for you to tell us the average life of the 32kw bulb, and the cost. Also a 15kw used for Imax, as I have often wondered. Thanks.


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Dennis J. Losco
Film Handler

Posts: 39
From: Phillipsburg, NJ, USA
Registered: Jul 2002


 - posted 08-01-2002 07:31 AM      Profile for Dennis J. Losco   Author's Homepage   Email Dennis J. Losco   Send New Private Message       Edit/Delete Post 
Yes, this is a liquid cooled lamp. Currently we manufacture a 12,15, 20 and a 32kw. And to give you an idea of how bright they are, the next time you see pictures of the space shuttle keep in mind that our 20 kw lamps are used to illuminate it. Recently they have been swaping them out for 10kw air cooled lamps though, but they have been giving up life. The 15kw lamps will last anywhere from 1000 hours to 1500 hours and the 32kw will last about 400-500 hours. Pricing!!!!! Well lets say they begin at $5600 each for the 15's and as much as $7000 for the 32's. All of this technology was gained when we purchased the liquid cooled division of Durotest. Yea it has been really exciting and really went nice with our xenon cinema line of air cooled lamps. Hey thanks for the interest guys!!
Denny

------------------
Dennis J. Losco Jr
Superior Quartz Products, Inc.
404 County Road 519
Phillipsburg, NJ 08865
denjr@sqpuv.com
http://www.sqpuv.com
Tele: 908-454-1700
Fax 908-454-4154

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