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» Film-Tech Forum ARCHIVE   » Operations   » Film Handlers' Forum   » Re-striking a xenon bulb (Page 2)

 
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Author Topic: Re-striking a xenon bulb
Per Hauberg
Jedi Master Film Handler

Posts: 883
From: Malling, Denmark
Registered: Jul 2000


 - posted 11-22-2003 08:01 PM      Profile for Per Hauberg   Author's Homepage   Email Per Hauberg   Send New Private Message       Edit/Delete Post 
On my new FP30D with Kinoton 700/2000 lamphouse, I was a bit disappointed, finding that the lamp has no manual dowser (or what is the correct word in english), only the c/o dowser, which is so small that it allows a bit of light to get around it - just enough to let You see the numbers of the leader on a dark screen. The automation is therefore born, so that the lamp can not stay turned on, when projector is not running. Lamp is ignited and turned off with every motor start/stop, unless You cut off the power (when treading film, etc.) I have always learned, that every ignition cots 15-20 minutes of the lamp's life, and do not find this good. Also, -now I have for the first time ever, a projector with a bit of automation, -I would like to use it to have my hands free for scratching, nosepicking and other duties, but I have to hold one hand in front of lens, to keep those darn numbers away from screen. Are these (otherwise great) lamphouses from Kinoton not equipped with proper closing devices, when installed for bigger lamps than my 700 watt, either ?

Per

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Richard Fowler
Film God

Posts: 2392
From: Ft. Lauderdale, FL, USA
Registered: Jun 2001


 - posted 11-23-2003 06:24 PM      Profile for Richard Fowler   Email Richard Fowler   Send New Private Message       Edit/Delete Post 
ahhhhh....the manual douser is an option. Kinoton is like our hamburger food chain...Burger King..which you can have your burger any way you want....you just have to ask for the pickle ( manual douser ) [Big Grin]

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Per Hauberg
Jedi Master Film Handler

Posts: 883
From: Malling, Denmark
Registered: Jul 2000


 - posted 11-23-2003 07:50 PM      Profile for Per Hauberg   Author's Homepage   Email Per Hauberg   Send New Private Message       Edit/Delete Post 
Richard:

Of course, one always want the best possible price on new equipment, but...
well, -i'd better ask, if they've got a glass of pickles left down there...

p

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System Notices
Forum Watchdog / Soup Nazi

Posts: 215

Registered: Apr 2004


 - posted 05-15-2005 01:02 PM      Profile for System Notices         Edit/Delete Post 

It has been 538 days since the last post.


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Brad Allen
Jedi Master Film Handler

Posts: 688
From: Evansville, IN, USA
Registered: May 2000


 - posted 05-15-2005 01:02 PM      Profile for Brad Allen   Email Brad Allen   Send New Private Message       Edit/Delete Post 
quote: Darryl Spicer
I used to work with Xenex II lamphouses year ago. This was a common problem with those. What they did was change the igniter to one that was used in a stong lamphouse. Problem never occured again
What would be involved in replacing the ignitor in a Xenex 1 L2000 lamphouse with a Strong or other recommended ignitor?

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Brad Allen
Jedi Master Film Handler

Posts: 688
From: Evansville, IN, USA
Registered: May 2000


 - posted 05-16-2005 09:03 PM      Profile for Brad Allen   Email Brad Allen   Send New Private Message       Edit/Delete Post 
Anyone?

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Mark Gulbrandsen
Resident Trollmaster

Posts: 16657
From: Music City
Registered: Jun 99


 - posted 05-16-2005 10:09 PM      Profile for Mark Gulbrandsen   Email Mark Gulbrandsen   Send New Private Message       Edit/Delete Post 
Brad,
What for? The Kneisley ignitor is not all that bad... pretty reliable, although a tad noisy like a Super Lume-Ex. I've only repaired two in over 25 years. Both of those were repaired and then put back in place and are still working today. I don't think Strong has nearly as good a track record as Kneisley in the ignitor departmment. I have installed LP ignitors in Xetrons due to the high cost of the replacement IREM units though.
Basically, any ignitor designed to work at the negative end of the lamp should work though.

Mark

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Richard Fowler
Film God

Posts: 2392
From: Ft. Lauderdale, FL, USA
Registered: Jun 2001


 - posted 05-17-2005 10:30 AM      Profile for Richard Fowler   Email Richard Fowler   Send New Private Message       Edit/Delete Post 
The Kneisley ignitor was also designed to withstand the infared heat coming out the rear of the glass reflector. Very rare problems with their ignitor....most problems are on the autostrike relay board or start switch which are away from the ignitor. The weak point is the wiring connection to the main coil to the negative bulb attachment...the coil can rotate slighty when loosening the connection to the bulb lead and flex the wiring....just hold on the coil when tighting / loosening the stud + nut.

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Brad Allen
Jedi Master Film Handler

Posts: 688
From: Evansville, IN, USA
Registered: May 2000


 - posted 05-17-2005 11:52 AM      Profile for Brad Allen   Email Brad Allen   Send New Private Message       Edit/Delete Post 
I'm just grasping at straws, trying to cure a couple of on going issues with my Xenex 1's.

I had seen mention of the Kniesley ignitor being "noisy". I took that to mean it was electrically noisy, I'm still trying to cure the problem when starting Projector C, when the lamp ignites, it cause's the TA-10 on Projector B to go into "intermission".

I'm doing the Grainger blower upgrade soon (been ordered) on the lamphouse's, hoping that cures the hot bulb starting problems. Another of my reasoning for possibly replacing the ignitor with another brand. And at times, we have problems with starting cold bulbs.

Wow, "Betty at that extension" can really get testy when you call and ask questions that make her think your being critical of "her" equipment. All I did was ask to speak to someone who could tell me the correct wiring for the new autostrike boards? [Big Grin] "All our equipment comes with instructions"....Uh, these didn't Betty. [Big Grin] It was funny.

Comments appreciated.

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Mark Gulbrandsen
Resident Trollmaster

Posts: 16657
From: Music City
Registered: Jun 99


 - posted 05-17-2005 10:46 PM      Profile for Mark Gulbrandsen   Email Mark Gulbrandsen   Send New Private Message       Edit/Delete Post 
quote: Brad Allen
I'm still trying to cure the problem when starting Projector C, when the lamp ignites, it cause's the TA-10 on Projector B to go into "intermission".

Brad,
The problem is the TA-10. Really a dinosaur of an automation and it is pretty susceptabale to ignition noise. I quit using them after about the 3rd unit. The EPRAD ultimation and Strong units are basically immune to noise... just as a comparison of automations. EPRADS father company, TL Industries, designs and builds computer controled robotic controllers for the auto industry and they have extensive experince with controllers being used in noisy areas. You can also try bypassing the AC lines with some caps and see if this helps out. Bypasas at both the automation and at the lamaphouse. Whaht might actually work here is just a simnple CORCOM ac line filter. These are available form places like Allied Radio. go to www.corcom.com Check out the B series filters on the products page.

Probably the quietest ignitor out there is the old LUM-EX unit. All you hear is a little tick from it. Why Strong quit making that design is beyond me.

Good luck with the blowers. Won't help the noise much but it will give much longer lamp life anad generate some different noise. Again, be sure to check the rotation direction after assembly..... there is a huge differece in suction.

Mark

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Richard Fowler
Film God

Posts: 2392
From: Ft. Lauderdale, FL, USA
Registered: Jun 2001


 - posted 05-18-2005 09:02 AM      Profile for Richard Fowler   Email Richard Fowler   Send New Private Message       Edit/Delete Post 
The brute force design of the Kneisley tends to make it noisy. In addition to Mark's good tips, Component Engineering has a shield kit for RF problems that you are experiencing for the TA10.

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Brad Allen
Jedi Master Film Handler

Posts: 688
From: Evansville, IN, USA
Registered: May 2000


 - posted 05-19-2005 03:51 PM      Profile for Brad Allen   Email Brad Allen   Send New Private Message       Edit/Delete Post 
Mark, Yesterday I installed a Tripp-Lite surge protector on both offending TA-10's. Unit includes RFI and EMI filtering. If this doesn't help, I will try the part you suggested.

I also discovered yesterday, that the conduit for the DC wires from the P.S. to the lamphouse on the offending lamphouse, was watertight type & did not have any metal in it, so no RF shielding. I replaced with metal flex.

Richard, I knew Component Eng. had the RF shield kit, but I thought it was only for the drawer mount. Will it work/fit in my Wall mount units?

I just thought, I don't have the cable that goes from the FM-35 to the TA-10 in flex conduit, should I. I assume this would be a source of picking up RF?

Thanks for the suggestions guys, much appreciated. [beer]

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Richard Fowler
Film God

Posts: 2392
From: Ft. Lauderdale, FL, USA
Registered: Jun 2001


 - posted 05-19-2005 05:08 PM      Profile for Richard Fowler   Email Richard Fowler   Send New Private Message       Edit/Delete Post 
I have used the shield unit on TA-10 wall mounts.

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Marin Zorica
Jedi Master Film Handler

Posts: 671
From: Biograd na Moru, Croatia
Registered: May 2003


 - posted 05-23-2005 10:09 AM      Profile for Marin Zorica   Email Marin Zorica   Send New Private Message       Edit/Delete Post 
I didn't have any problems with striking a hot lamp with most equipment what is in use, but i have with new equipment, because rectifier i use have 95-120V no load voltage!!!!!!

So for that isn't hard to strike bulb even after 2 hours working!

Also igniter have around 45KV ignition voltage!

But with new equipment i had some problems because some new rectifier have 75-80V no load voltage (what is low if you ask me!).

What is with vertical bulb rotation?

How often must be rotated and how much in degrees?

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Brad Allen
Jedi Master Film Handler

Posts: 688
From: Evansville, IN, USA
Registered: May 2000


 - posted 05-26-2005 02:49 PM      Profile for Brad Allen   Email Brad Allen   Send New Private Message       Edit/Delete Post 
Ok, to update this, I installed two Tripp_lite surge suppressors on both TA-10's. These also filter RFI/EMI. At the same time I replaced the water tight conduit from the rectifier to lamphouse with BX flex. One of the two things cured the problem. It's been a week now, and nary a hiccup out of either the TA-10s. [Smile]

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