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» Film-Tech Forum ARCHIVE   » Operations   » Film Handlers' Forum   » Strong/Potts platter microswitch (Page 2)

 
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Author Topic: Strong/Potts platter microswitch
Mark Gulbrandsen
Resident Trollmaster

Posts: 16657
From: Music City
Registered: Jun 99


 - posted 01-19-2004 11:44 PM      Profile for Mark Gulbrandsen   Email Mark Gulbrandsen   Send New Private Message       Edit/Delete Post 
I've always considered the Phase Control on the Potts or Strong a big time downgrade! The drive motors timming drifts around way to much for them to be very stable over the long haul. You will always be tweeking! Converting over to the micros with .5 oz tension is far more reliable and provides very smooth payout.
Mark @ CLACO

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Dustin Mitchell
Phenomenal Film Handler

Posts: 1865
From: Mondovi, WI, USA
Registered: Mar 2000


 - posted 01-19-2004 11:58 PM      Profile for Dustin Mitchell   Email Dustin Mitchell   Send New Private Message       Edit/Delete Post 
Thanks for the advice Mark. At $120 a pop for the phase control boxes its more economical to stick with microswitches too.

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Mark Gulbrandsen
Resident Trollmaster

Posts: 16657
From: Music City
Registered: Jun 99


 - posted 01-20-2004 12:00 AM      Profile for Mark Gulbrandsen   Email Mark Gulbrandsen   Send New Private Message       Edit/Delete Post 
Yea, just be sure to replace them every 18 months to two years...even if they are still working. Those Honeywells are only good for so many clicks ya know. As I say the last click is it!
Mark

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Michael Schaffer
"Where is the
Boardwalk Hotel?"

Posts: 4143
From: Boston, MA
Registered: Apr 2002


 - posted 01-20-2004 12:02 AM      Profile for Michael Schaffer   Author's Homepage   Email Michael Schaffer   Send New Private Message       Edit/Delete Post 
Do all motors generally have the diode in reverse for the phase control version? There seems to be a general consensus here (and how rare is that!) that the o.5 oz tension microswitch solution is the way to go. I have 2 locations with phase control (16 systems) and 2 with the microswitch (14 systems). Given the insubstantial costs for the microswitches, it seems like a good idea to convert them all.

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Dustin Mitchell
Phenomenal Film Handler

Posts: 1865
From: Mondovi, WI, USA
Registered: Mar 2000


 - posted 01-20-2004 12:51 AM      Profile for Dustin Mitchell   Email Dustin Mitchell   Send New Private Message       Edit/Delete Post 
Are you having problems with your phase controls? If not just leave them in there. The six platters I'm running with phase controls work just fine. Once and a while they will drift (rarely from what I've experienced) but unlike microswitches when something goes wrong its not catastrophic.

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Michael Schaffer
"Where is the
Boardwalk Hotel?"

Posts: 4143
From: Boston, MA
Registered: Apr 2002


 - posted 01-20-2004 01:14 AM      Profile for Michael Schaffer   Author's Homepage   Email Michael Schaffer   Send New Private Message       Edit/Delete Post 
Hard to say. A lot of the brainwrap and throwing problems we had were because the platters hadn`t been timed in years, and because of operator carelessness. Timing and training the operators has gotten rid of the vast majority of these situations, but it seems to me that the microswitches - even though none of them has been changed in many years, I am sure - seem to be a little less problematic. I haven`t formed a definitive opinion yet, but I follow this discussion with great interest. Another factor is that we have tons of messed up brains (control plates) lying around in the parts rooms, and if it makes sense to standardize our brain situation along with repairing these, I would lean towards that solution.

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Chris Hipp
Phenomenal Film Handler

Posts: 1462
From: Mesquite, Tx (east of Dallas)
Registered: Jul 2003


 - posted 01-21-2004 07:52 PM      Profile for Chris Hipp   Email Chris Hipp   Send New Private Message       Edit/Delete Post 
quote:
Thanks for the advice Mark. At $120 a pop for the phase control boxes its more economical to stick with microswitches too.


I would have to disagree with that. Let's say that you have twenty brains and you replace all twenty microswitches every two years for ten years. $6 x 2 brains x 5 years= $600 Vs a one time upgrade of $120.

I think it depends on how many platters you have and how long you plan to keep them.

In the past 3 years that I have been in booth I have never had a payout card go bad. Anyone have an idea of how long they generally last?

[ 01-21-2004, 11:35 PM: Message edited by: Chris Hipp ]

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Jason Black
Phenomenal Film Handler

Posts: 1723
From: Myrtle Beach, SC, USA
Registered: Nov 2000


 - posted 05-14-2004 11:23 AM      Profile for Jason Black   Author's Homepage   Email Jason Black   Send New Private Message       Edit/Delete Post 
Just ordered replacement switches thru Grainger. I paid $4.27@ for 32 pieces.

I ordered Omron # Z15GW-B7-K is Grainger # 6X284. These required removing the spring. All seems well with regard to proper tensioning once installed.

These are FAR cheaper than the Strong units and are available to order at a local Grainger branch, or online.

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John T. Hendrickson, Jr
Jedi Master Film Handler

Posts: 889
From: Freehold, NJ, USA
Registered: Apr 2001


 - posted 05-14-2004 05:30 PM      Profile for John T. Hendrickson, Jr   Email John T. Hendrickson, Jr   Send New Private Message       Edit/Delete Post 
Jason-

Would you happen to have that Grainger website address?

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Steve Kraus
Film God

Posts: 4094
From: Chicago, IL, USA
Registered: May 2000


 - posted 05-14-2004 05:50 PM      Profile for Steve Kraus     Send New Private Message       Edit/Delete Post 
http://www.grainger.com/

Use the pulldown menu at top center to indicate you are searching by Grainger Item Number and plug 6X284 into the search field just to the right, then click Go.

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Mark Gulbrandsen
Resident Trollmaster

Posts: 16657
From: Music City
Registered: Jun 99


 - posted 05-14-2004 06:48 PM      Profile for Mark Gulbrandsen   Email Mark Gulbrandsen   Send New Private Message       Edit/Delete Post 
Bong sounds......

Well thats the wrong microswitch!! The .98oz Omron switch would be the closest that Grainger sells to the original Microswitch. These are also inferior to the Microswitch version!! The Microswitch version is rated for twice the life span(or number of on-offs) of the Omron!! But if your a chaaepskate go ahead and get the Omrons, the Microstitch is only about 4 bucks give or take more from a wholesaler.

FYI: With the .5oz Microswitch version you can barely hear thre switch click when it turns on and you might mistale it for a bad switch. Contact your local Electrical Supplly that handles Microswitch as they will be able to get em for you..... At least in a while as Microswitch is now out of them as well.

Here is a link to the correct switch. Just remove the little spring under the bat for .5oz activation tension.

http://catalog.sensing.honeywell.com/printfriendly.asp?FAM=basicswitches&PN=BZ-2RW84-A2

Mark @ CLACO

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Matt Hefright
Film Handler

Posts: 28
From: none
Registered: Jun 2004


 - posted 06-21-2004 11:48 PM      Profile for Matt Hefright     Send New Private Message       Edit/Delete Post 
so then the grainger switch #6X284 is the incorrect one. can that switch be modified without any problems to the show? where can the correct switch be purchased then? ( not the honeywell )

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Paul G. Thompson
The Weenie Man

Posts: 4718
From: Mount Vernon WA USA
Registered: Nov 2000


 - posted 06-22-2004 01:19 AM      Profile for Paul G. Thompson   Email Paul G. Thompson   Send New Private Message       Edit/Delete Post 
Maybe a conversion to a set of 1964 Dodge Dart modified breaker points would be in order. Those never failed.

The only thing that seemed to fail on those old Potts and CFS platters that used them was the ancillary stuff...

...namely that goofy sloppy hunk of plastic that was called a pay-out arm (which had a 1/4-inch allen screw that would practically electrocute the operator if he/she touched it) that would work correctly after it was firmly re-seated with smart blow from the heel of the operator's hand on a regular basis.

[puke]

You older fellows that ran those darned things know exactly what I am talking about. [Big Grin]

But all in all, just give me a good condition Strong A-3 with micros, and I know I can walk away from those things without fear of them tossing a print or grinding up film.

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Jack Ondracek
Film God

Posts: 2348
From: Port Orchard, WA, USA
Registered: Oct 2002


 - posted 06-22-2004 01:27 AM      Profile for Jack Ondracek   Author's Homepage   Email Jack Ondracek   Send New Private Message       Edit/Delete Post 
quote: Paul G. Thompson
Maybe a conversion to a set of 1964 Dodge Dart modified breaker points would be in order. Those never failed.
...works for me! [thumbsup]

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Mike Babb
Master Film Handler

Posts: 250
From: Norwich UK
Registered: Jul 2002


 - posted 08-16-2004 07:34 PM      Profile for Mike Babb   Author's Homepage   Email Mike Babb   Send New Private Message       Edit/Delete Post 
Just shopping around online for these and I was wondering:

Ken's post in response to a question:
Omron # A20GV-B7-K is Grainger # 6X289 (around $6.50)
A-20GV-B7-K (Made in Japan)
20A 120/250/480V
1HP.125VAC
2HP 250VAC
1/2A 125VDC
1/4A 250VDC

From reading the posts it seems like this one is the right one. It says 2.5 oz operating force and .50 release. Does the 2.5 rating include the spring and without we're back to .50?

Also in Mark's posts, while he seems to prefer the honeywell brand, the grainger switch he recommends at .98 oz is a 3XG54, his .98 and me looking up and getting the grainger number based on that, I don't want to misquote him.

And finally, what is a 6X284 and how does it relate to this?

The photos on the grainger page all show the same numbers on the switches...

Thanks!

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