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Author Topic: Lamphouse exhaust booster recommendations
Scott Norwood
Film God

Posts: 8146
From: Boston, MA. USA (1774.21 miles northeast of Dallas)
Registered: Jun 99


 - posted 03-17-2004 01:56 PM      Profile for Scott Norwood   Author's Homepage   Email Scott Norwood   Send New Private Message       Edit/Delete Post 
I'm still trying to figure out how one would create a positive airflow in the booth with lamp exhaust that pulls the air out. Does it require an HVAC system with HEPA filter to blow air into the booth (at a greater rate than it is being exhausted by the lamp blowers)? Sounds expensive; presumably this would be more easily achievable in smaller booths than larger ones.

[Confused]

I gather that this is mostly a design/architectural issue and not one which can be easily addressed in existing buildings.

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Daryl C. W. O'Shea
Film God

Posts: 3977
From: Midland Ontario Canada (where Panavision & IMAX lenses come from)
Registered: Jun 2002


 - posted 03-17-2004 02:30 PM      Profile for Daryl C. W. O'Shea   Author's Homepage   Email Daryl C. W. O'Shea   Send New Private Message       Edit/Delete Post 
That's pretty much it Scott. Although it is possible to do with existing buildings it can be difficult since some older buildings leak pretty badly.

As for the cost of heating or cooling all that air, we've got some plastic factory clean rooms with high volume heat exchangers that handle upwards of 15,000 cfm while maintaining positive air pressure. So it is possible, but it isn't cheap.

I've found most booths in a typical multiplex can keep at least neutral air pressure if they use about the same size HVAC system for the booth as one of their large auditoriums.

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John Hawkinson
Film God

Posts: 2273
From: Cambridge, MA, USA
Registered: Feb 2002


 - posted 03-17-2004 03:24 PM      Profile for John Hawkinson   Email John Hawkinson   Send New Private Message       Edit/Delete Post 
In a proper HVAC system, every room should have a return fan and a supply fan. Negative or positive pressure is just a matter of balancing them.

--jhawk

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William Hooper
Phenomenal Film Handler

Posts: 1879
From: Mobile, AL USA
Registered: Jun 99


 - posted 03-18-2004 01:46 AM      Profile for William Hooper   Author's Homepage   Email William Hooper   Send New Private Message       Edit/Delete Post 
quote:
I'm still trying to figure out how one would create a positive airflow in the booth with lamp exhaust that pulls the air out.
 -

Is there any sort of construction code which prevents the cooling air for the lamphouses to be ducted from the outside? Lamphouse design probably precludes most cases, & it's probably a legacy from the carbon arc days of huge theatres with hot booths & little financial reason for divorcing the lamphouse cooling air from the huge auditorium. It seems like it would be no big deal to pull it all into a distribution manifold at multiplexes.

quote:
Change the ducting from the roof to the projector (or even just a section) to the largest size you can.
Another huge detriment to airflow in a duct or windline is turbulence. Use smoothest interior duct (that's tin!), the fewest bends possible, & then the easiest. Curves work beter than elbows, 2 45 degree bends are better than a 90 or steeper, which contribute enormously to turbulence.

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John Walsh
Film God

Posts: 2490
From: Connecticut, USA, Earth, Milky Way
Registered: Oct 1999


 - posted 03-18-2004 07:49 AM      Profile for John Walsh   Email John Walsh   Send New Private Message       Edit/Delete Post 
-Is there any sort of construction code which prevents the cooling air for the lamphouses to be ducted from the outside?-

Been thought of before... but if it's raining outside, a lot of moisture will be brought in, rusting the inside of the lamp... or if you live in a sunny area, the air coming in may be so hot the lamp is not kept cool. It's a good idea, but might not be workable everywhere.

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Jack Ondracek
Film God

Posts: 2348
From: Port Orchard, WA, USA
Registered: Oct 2002


 - posted 03-18-2004 09:32 AM      Profile for Jack Ondracek   Author's Homepage   Email Jack Ondracek   Send New Private Message       Edit/Delete Post 
So, William...
You're using recycled pipe-organ air to pressurize your booth?
[beer] [evil]

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Brad Miller
Administrator

Posts: 17775
From: Plano, TX (36.2 miles NW of Rockwall)
Registered: May 99


 - posted 03-18-2004 02:28 PM      Profile for Brad Miller   Author's Homepage   Email Brad Miller       Edit/Delete Post 
What are the opinions here regarding bringing air from above the ceiling grid to the air intake of the lamphouse?

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Daryl C. W. O'Shea
Film God

Posts: 3977
From: Midland Ontario Canada (where Panavision & IMAX lenses come from)
Registered: Jun 2002


 - posted 03-18-2004 02:42 PM      Profile for Daryl C. W. O'Shea   Author's Homepage   Email Daryl C. W. O'Shea   Send New Private Message       Edit/Delete Post 
I'm against it. It's a good way to suck dirt and humidity into your lamphouses.

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Joshua Lott
Expert Film Handler

Posts: 246
From: Fairbanks, AK, USA
Registered: Nov 1999


 - posted 03-18-2004 03:00 PM      Profile for Joshua Lott   Author's Homepage   Email Joshua Lott   Send New Private Message       Edit/Delete Post 
A question that I have in regards to the lamphouse exhaust is for a portable set up.

It will have to be run directly into the room that the projector is in.

Strong Lamphouse Page

The lamphouse at the bottom of the page is what I am looking at. (ultra 80) If I was running a 2k or 3k bulb would adding a second unit like the one that is already there work?

Or do I need to consider something different?

How much air would I need to run out of the lamphouse for a 3k bulb?

Josh

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Scott Norwood
Film God

Posts: 8146
From: Boston, MA. USA (1774.21 miles northeast of Dallas)
Registered: Jun 99


 - posted 03-18-2004 03:14 PM      Profile for Scott Norwood   Author's Homepage   Email Scott Norwood   Send New Private Message       Edit/Delete Post 
Interesting question.

What's the maximum size lamphouse that can be vented into the booth? I suspect that this is a no-no with carbon, but I've run a couple of booths with two 16mm xenon machines with 1kw bulbs in each. The booth gets warm, but not excessively so. Otherwise, I don't think there's any issue with 1kw (at least not with modern "ozone-free" lamps).

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Christopher Seo
Jedi Master Film Handler

Posts: 530
From: Los Angeles, CA
Registered: Jun 99


 - posted 03-18-2004 05:32 PM      Profile for Christopher Seo   Email Christopher Seo   Send New Private Message       Edit/Delete Post 
I think it just depends on how warm you want the booth to get. [Smile]

When I visited Strong International a couple of years ago, I saw them testing repaired switching power supplies by hooking them up to a 7 kW lamp. The lamphouse was simply vented into the room. Although they switched power supplies often, I suspect the bulb was on a good part of the day. Of course, this was early January, and they said it gets pretty toasty in the summertime....

In the real world, I have seen 1600 W lamps (I think... they were in the range of 1000-2000 W anyway) vented into the booth.

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John Pytlak
Film God

Posts: 9987
From: Rochester, NY 14650-1922
Registered: Jan 2000


 - posted 03-18-2004 05:40 PM      Profile for John Pytlak   Author's Homepage   Email John Pytlak   Send New Private Message       Edit/Delete Post 
If you smell ANY ozone, the lamphouse should be vented to protect your health. [Eek!]

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John Walsh
Film God

Posts: 2490
From: Connecticut, USA, Earth, Milky Way
Registered: Oct 1999


 - posted 03-18-2004 06:02 PM      Profile for John Walsh   Email John Walsh   Send New Private Message       Edit/Delete Post 
Regarding bringing air from above the ceiling grid... it depends on what's up there. If it's closed (required in Connecticut) then you can't, since the lamps would be sucking for air. If it's a part of a return air plenum (sometimes shared with other auditoriums, sometimes not) it would work, but might mess up the air balancing for the auditoriums if the additional load of many projectors was not calculated for.

The Strong lamphouse manual states the exhaust should be 700cfm. If the second fan unit matches that rate, it should work.

I guess venting the lamp exhaust into the booth is OK (disregarding local codes and using ozone-free bulbs) but if the temperture in the booth gets to 90'F or so, I might be concerned that the supply might be too warm to cool the bulb.

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Mark Gulbrandsen
Resident Trollmaster

Posts: 16657
From: Music City
Registered: Jun 99


 - posted 03-18-2004 06:31 PM      Profile for Mark Gulbrandsen   Email Mark Gulbrandsen   Send New Private Message       Edit/Delete Post 
"The Strong lamphouse manual states the exhaust should be 700cfm."

Good Lord John, I hope you don't totally rely on all the manuals that everyone puts out. Thats a bare minimum spec for decent cooling of a 2kw lamp!

Mark @ CLACO

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John Walsh
Film God

Posts: 2490
From: Connecticut, USA, Earth, Milky Way
Registered: Oct 1999


 - posted 03-18-2004 07:02 PM      Profile for John Walsh   Email John Walsh   Send New Private Message       Edit/Delete Post 
700cfm for a little 2K lamp? I would think that to be fairly excessive...

But this is an example of how different equipment can be... I'm at a theater right now (I don't rate a 'real' office, so I have a storage room [Smile] ) and have a 3K console doing 680cfm, and it's cool as a cucumber. Bulbs last 3-4k hours; I change them just because I get scared, not because they darken or flicker. I also just happen to have received my brandy-new Fluke 61 IR thermometer... The hottest place I can measure is 135'F at the snood, which seems reasonable.

Although, not trusting everything stated in a manual, is well taken!

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