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» Film-Tech Forum ARCHIVE   » Operations   » Film Handlers' Forum   » Filmguard and Sticky Prints (Page 2)

 
This topic comprises 3 pages: 1  2  3 
 
Author Topic: Filmguard and Sticky Prints
Gordon McLeod
Film God

Posts: 9532
From: Toronto Ontario Canada
Registered: Jun 99


 - posted 02-07-2005 08:15 PM      Profile for Gordon McLeod   Email Gordon McLeod   Send New Private Message       Edit/Delete Post 
The fact that there are two different plastic film and a epoxy painted platter deck and frictional movement generate static at that point, the ground of the projector will have no effect on the area on the surface of the platter that have the static generator effect occuring
I offten take strips of sensing tape and run them back and forth across the platter surface and connect them to the bearig area to help create a ground plane on the platter deck

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Randy Stankey
Film God

Posts: 6539
From: Erie, Pennsylvania
Registered: Jun 99


 - posted 02-07-2005 09:29 PM      Profile for Randy Stankey   Email Randy Stankey   Send New Private Message       Edit/Delete Post 
It doesn't matter how well the projector, itself, is grounded. The charge on the film will be grounded-out as the film goes through the projector but, once it leaves the projector and goes back to the platter, it will start charging up again.

Now, you've got a giant insulated, rotating disk and a giant band of insulating material passing over insulated rollers all gathering up electrostatic charge as they go.

What you have here is a giant Wimshurst Machine! An early form of electrostatic generator!

Yes, a Speco platter is a giant electrostatic generator, IMHO!
Spin those platters fast enough and you could probably generate a spark that could kill a man! [Eek!]

(Well, in theory only, at least. [Wink] )

quote:

From Wikipedia, the free encyclopedia.

The Wimshurst machine is a form of electrical generator developed by British inventor, James Wimshurst, in 1832. It is a historical electrostatic machine for generating high voltages. It has a distinctive appearance, with two large contra-rotating discs mounted in a vertical plane, and a spark gap formed by two metal spheres.

The machine belongs to a class of generators called influence machines. This means that they separate electric charges by electrostatic induction, or influence. Earlier machines in this class were developed by Wilhelm Holtz (1865 and 1867), Toepler (1865), and Voss (1880). They were more efficient than the earlier machines that worked by friction.

The machine is self-starting, meaning that it requires no electrical power supply to create the initial charge. It does, however, require mechanical power to turn the discs. The output of the machine is a constant current. The spark energy can be increased by adding a Leyden jar, which is an early type of capacitor suitable for high voltages.

See also

* Electrical generator
* Static electricity
* Testatika


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Brad Miller
Administrator

Posts: 17775
From: Plano, TX (36.2 miles NW of Rockwall)
Registered: May 99


 - posted 02-07-2005 11:21 PM      Profile for Brad Miller   Author's Homepage   Email Brad Miller       Edit/Delete Post 
Ian, drill and tap two mounting holes as shown on this SPECO platter. High speed cleaning isn't near as effective as real time cleaning. Plus it's a whole lot less hassle. [Smile]

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John Pytlak
Film God

Posts: 9987
From: Rochester, NY 14650-1922
Registered: Jan 2000


 - posted 02-08-2005 12:34 PM      Profile for John Pytlak   Author's Homepage   Email John Pytlak   Send New Private Message       Edit/Delete Post 
Instead of Masonite, could you make the platter disks out of sheet metal?

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Randy Stankey
Film God

Posts: 6539
From: Erie, Pennsylvania
Registered: Jun 99


 - posted 02-08-2005 10:59 PM      Profile for Randy Stankey   Email Randy Stankey   Send New Private Message       Edit/Delete Post 
quote:

Those made by speco are honestly not worth the money. They caused to many false shutdowns and in some cases had to be weighted or tied down to prevent the false shutdowns.

OR... You could quit dickin' around and just do what I found the kids had done in one theater I got called to:

 -

However, the best solution I have seen is to take a thin rubber band and tie them down. That way, you prevent accidental bumps and bobbles from tripping them but, if there is a real need, the rubber band will break.

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Ian Bailey
Master Film Handler

Posts: 317
From: Nambucca Heads, Australia
Registered: Jun 2003


 - posted 02-08-2005 11:56 PM      Profile for Ian Bailey   Email Ian Bailey   Send New Private Message       Edit/Delete Post 
John
I have considered getting aluminium discs made up but then i would have to remove all the paint off the Speco decks and the cost could be a problem because i would need about 15 of them-we currently have 11 movies we are showing at the moment.
Brad
Thanks for the info.I have not noticed the article on the LP 280 before.I am very interested in the changes you made to the brain.The two brains I have(LP 270/LP 1003)have the same layout as the one supplied with your LP280.I'm going to have a close look at them to see how hard it would be to convert them.Just by looking at the picture of the prototype brain you would think the bottom edge of the print would drag over the pay-out arm,I suppose the height of the first roller would govern the way the print goes through the pay-out arm.Apart from you liking the AW3 is there any other reason for changing the small rollers around the outside of the brain to posts.If the print wrapped around the brain it would bind onto the pay-out arm of the prototype rather than being held off it by the small rollers-but from what I can see that rarely happens in Dallas [Wink] I admit it looks a lot better with the posts,

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Monte L Fullmer
Film God

Posts: 8367
From: Nampa, Idaho, USA
Registered: Nov 2004


 - posted 02-09-2005 02:09 AM      Profile for Monte L Fullmer   Email Monte L Fullmer   Send New Private Message       Edit/Delete Post 
quote:
Yes, a Speco platter is a giant electrostatic generator, IMHO!
Spin those platters fast enough and you could probably generate a spark that could kill a man!

Yep..get them discs spinning fast enough (with the motor pulled back for free wheeling), grab onto any door key, hold on that key real tight, and with the other hand, hang onto a dry rag also tight when making friction contact with that spinning deck surface. Then find a good ground, and you'll pop off a good 3 inch spark between the key and the ground.

What's fun is to tag that key behind someone's ear when they're not expecting it. (lol)

-Monte

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Ian Bailey
Master Film Handler

Posts: 317
From: Nambucca Heads, Australia
Registered: Jun 2003


 - posted 02-09-2005 04:07 AM      Profile for Ian Bailey   Email Ian Bailey   Send New Private Message       Edit/Delete Post 
Why do Specos have this static problem?Can it be reduced or eliminated?I know my Speco has a 220v-110v step-down transformer to power it-does this mean that earthing could be an issue?

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Brad Miller
Administrator

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From: Plano, TX (36.2 miles NW of Rockwall)
Registered: May 99


 - posted 02-09-2005 06:40 AM      Profile for Brad Miller   Author's Homepage   Email Brad Miller       Edit/Delete Post 
The posts help newbies remember that the film isn't supposed to be threaded around them. (Yes I see this happen in Strong-type-brain booths.) It also looks nicer and gives more room to thread. The rollers don't really do anything anyway because they are too high up off of the deck to actually have the film seat itself happily on them. Plus if the film is wrapping around the posts, you have more serious things to worry about! Rollers around the brain are stupid.

Also, you will find threading is more "drop in place" like an AW3 with that prototype brain design. It pretty much eliminates that ridiculous thread under this and around that and through this and blah, blah, blah nonsense.

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John Pytlak
Film God

Posts: 9987
From: Rochester, NY 14650-1922
Registered: Jan 2000


 - posted 02-09-2005 09:51 AM      Profile for John Pytlak   Author's Homepage   Email John Pytlak   Send New Private Message       Edit/Delete Post 
quote: Ian Bailey
Why do Specos have this static problem?Can it be reduced or eliminated?
The issue is one of the platter having a non-conducting surface, so there is no path to ground from the edge of the film roll. As I noted before, the surface of the platter can be treated with a conductive anti-stat like Staticide, Static Guard, Endust for Electronics, etc. --- the same type of material you might use on clothing or computer screens to minimize static buildup. Or you can use a metal disk or metallic material on the platter that is connected to the grounded frame.

I don't know about the electrical code in Australia, but most commercial electrical equipment here would have the frame connected to ground in some way, so no additional grounding of the frame would be needed.

http://www.tjk.com.au/html/antistats.htm

quote:
STATICIDE
TOPICAL ANTI-STATS

For more information on all our products and to order please contact us via email or phone us direct on (61) 02 9496 0500.


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Randy Stankey
Film God

Posts: 6539
From: Erie, Pennsylvania
Registered: Jun 99


 - posted 02-09-2005 10:42 AM      Profile for Randy Stankey   Email Randy Stankey   Send New Private Message       Edit/Delete Post 
The Speco gains electrostatic charges by "influence". (AKA: Electrostatic Induction.)

Every time the film passes over (or near) a non-conductive surface a little bit more charge gets built up as the electrons get pushed around when they repel each other. Positive and negative charged areas develop on the film. Every time the film passes over a roller that charge gets multiplied. It probably pases over 8 or more rollers on its way back to the take up.

Then the film gets back to the take up where it winds itself into a big spiral... Basically forming a giant capacitor. Because the Speco platter is painted, there's no way for the charge to be "siphoned off" to ground. (Or someplace where it can be put to use.) It just sits there and builds and builds. A lot of it discharges into the air if the humidity is high enough. If you live in a dry climate or if it's winter time when indoor humidity gets low, there's not enough water in the air to bleed the charge off.

The electrostatic induction is different than the triboelectric effect. (AKA: Charging by friction.)
Just by putting your hand NEAR a moving/spinning reel of film it is possible to build up a charge powerful enough to cause a xenon lamp to light up momentarily. I did it once by accident, sitting at the rewind bench. Then I did it again to show everybody else. (The lamp was inside its clamshell.)

My first solution would be to strip the paint off the platter(s). But the problem with that is that they are made of regular steel. They would probably rust in a very short time. Making them out of heavy aluminum or stainless would probably be too expensive.

My second solution would be to make that last roller on the takeup out of metal or graphite which would conduct any charge that has built up on the film to ground.

Third, if you can find a piece of Christmas garland that has metallic fringes you can put it near the top of the takeup elevator and be sure it's conducting to ground. It doesn't have to touch the film, only pass very near. (Within a few milimeters.) It will allow some of the charge to bleed away before it gets would up into a giant capacitor.

I have tried it and it does work a little bit. I never had time to really research it, though. It was shortly after that when I decided to quit messing with it and I went out and got myself some FilmGuard. [Smile]

quote:

Electrostatic induction
From Wikipedia, the free encyclopedia.

Electrostatic induction is a method by which an electrically charged object can be used to create an electrical charge in a second object, without contact between the two objects.

The effect can be demonstrated using an electroscope, which is an instrument for detecting electric charge. The electroscope is first discharged, and a charged object is then brought close to the instrument's terminal. This causes a redistribution of the charges inside the electroscope, so that the electroscope's terminal gains a net charge of opposite polarity to that of the object. At this moment, the electroscope has not acquired a net charge: the charge within it has merely been moved around. An electrical contact is then briefly made, e.g. by using the experimenter's finger, between the electroscope terminal and earth. This causes charge to flow from earth to the terminal, attracted by the local surplus of charge at the terminal. The electroscope now contains a net charge opposite in polarity, and slightly weaker than, that of the charged object. When the electrical contact to earth is broken, e.g. by lifting the finger, the extra charge that has just flowed into the electroscope cannot escape, and the instrument retains a net charge.

Numerous electrostatic generators, such as the Wimshurst machine, the Van de Graaff generator and the electrophorus, rely on this principle.

quote:

Triboelectric effect
From Wikipedia, the free encyclopedia.

The triboelectric effect is an electrical phenomenon where certain materials become electrically charged after coming into contact with another, different, material. The polarity and strength of the charges produced differ according to material and surface smoothness. Amber, for example, can acquire an electric charge by friction. This property, first recorded by Thales of Miletus, suggested the word "electricity", from the Greek word for amber, elektron. Other examples of materials that can acquire a charge when rubbed together include glass rubbed with silk, and hard rubber rubbed with fur.


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John Pytlak
Film God

Posts: 9987
From: Rochester, NY 14650-1922
Registered: Jan 2000


 - posted 02-09-2005 10:50 AM      Profile for John Pytlak   Author's Homepage   Email John Pytlak   Send New Private Message       Edit/Delete Post 
Conductive "tinsel" is often used to help control static charging (e.g., at the output of a copying machine to discharge the paper).

For theatre use, Kinetronics has a line of antistatic devices, including conductive "static brushes":

Kinetronics Static Brushes

quote:
Anti-Static Brushes
Cinema Platter Systems
A Static and Dust Control Product
The Kinetronics StaticWisk© SWG-625 anti-static platter brush is used to stop ‘Brain Wrap’ on cinema platter systems. The soft conductive synthetic fibers plus the conductive nature of the construction result in effective static dissipation from polyester based film. A six-foot (2m), heavy-duty, coiled grounding cord effectively drains static electric charges off the film. The SWG-625 brush is mounted magnetically to the platter tower and can be adjusted with a double ball joint for easy alignment.


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Randy Stankey
Film God

Posts: 6539
From: Erie, Pennsylvania
Registered: Jun 99


 - posted 02-09-2005 01:35 PM      Profile for Randy Stankey   Email Randy Stankey   Send New Private Message       Edit/Delete Post 
I got the idea for using conductive tinsel garland to dissipate the static charge on film from looking at photocopiers and teletypes back in the 70's & 80's when I was in school. I was sitting there at the booth desk just thinking and thinking about how to stop the static when I remembered the garland thing.

The trick I found is twofold:

1) You must make sure the garland is grounded. Otherwise it will have no effect or worse... It could amplify the charge by giving it a path to move from place to place instead of going straight to ground.

2) You must place it in a location where it will be near both sides of the film or else you will only dissipate the charge off one side of the film. I simply put a wrap or two around the vertical post of the tree, just under and behind the top three rollers of the takeup accumulator. (Yo-Yo) I scraped away a bit of the paint on the tree and made sure the center wire of the garland was touching the bare spot.

If your platter isn't grounded, that idea won't work. I guess I'd get a piece of 12 Ga. wire and connect it from the platter to a known good ground.

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Ian Bailey
Master Film Handler

Posts: 317
From: Nambucca Heads, Australia
Registered: Jun 2003


 - posted 02-10-2005 02:33 AM      Profile for Ian Bailey   Email Ian Bailey   Send New Private Message       Edit/Delete Post 
Randy
I checked my platter again and it does have a good earth connection which I checked with a multimeter to a known good earth at a nearby powerpoint.So it looks like poor design wins again.
John
Thanks for the information,I suppose my next question is do the anti-static devices work well enough to be worthy of purchasing?Has anybody had experience with these products?

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Gordon McLeod
Film God

Posts: 9532
From: Toronto Ontario Canada
Registered: Jun 99


 - posted 02-10-2005 09:19 AM      Profile for Gordon McLeod   Email Gordon McLeod   Send New Private Message       Edit/Delete Post 
"So it looks like poor design wins again."
Well they had no problems until the industry demanded the change to estar film base from triacetate

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