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» Film-Tech Forum ARCHIVE   » Operations   » Film Handlers' Forum   » No More Orange Film Cans? (Page 3)

 
This topic comprises 5 pages: 1  2  3  4  5 
 
Author Topic: No More Orange Film Cans?
Monte L Fullmer
Film God

Posts: 8367
From: Nampa, Idaho, USA
Registered: Nov 2004


 - posted 01-15-2010 12:53 PM      Profile for Monte L Fullmer   Email Monte L Fullmer   Send New Private Message       Edit/Delete Post 
quote:
Many cans are bent and uneven, and don’t stack as easily.

Another plus is that UPS errors will decrease as much as 50% shipping in box than can. Cans are like golf clubs, exception freight, and cannot travel on UPS sort conveyor belts, thus have lot of manual handling.

..I like this one ... and I bet it's the same as I posted before: in laying the cans on their sides.

quote:
... Every month we receive calls about cuts and torn clothing
.. another sign of a changing generation - passing the buck on failure in being careful in which we who are used with working with cans learn how to not to let ourselves from being cut and clothes torn.

Funny how with the two previous shipping people of Airborne and DHL never whined on handling orange can shipments.

-Monte

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Brad Miller
Administrator

Posts: 17775
From: Plano, TX (36.2 miles NW of Rockwall)
Registered: May 99


 - posted 01-15-2010 01:24 PM      Profile for Brad Miller   Author's Homepage   Email Brad Miller       Edit/Delete Post 
quote:
A print of ‘Precious,’ 6 reels with 6 trailers, in a Technicolor box. It weighs 55 pounds.
They shouldn't be doing it like that. Some reels are filled to the brim and others are not even half reels. They should go on runtime/footage...and that should include trailers.

quote:
Most theatre personnel carry 2 cans at a time. Currently, a theatre person carrying print of Precious carries two cans at 30 and 47 pounds. The future would be a theatre person carrying one 55 pound box, lifting with two handles
Forget the UPS safety guys, check with a DOCTOR. Carrying anything heavy in front of you IS a strain on the back. Carrying something with an easy to grasp handle that isn't too wide and is relatively balanced in weight in both hands is MUCH easier on the body. This large single box requiring the use of the back (carrying in front) is not a solution. Less weight in the boxes are the solution.

quote:
- The boxes are cleaner. Many of the cans are very old and incl rust.
People liked the original auto-pop-apart reels at first too because they were brand new. Then they got dirty and started falling apart and people learned to hate them.

quote:
- The cans have sharp edges. Every month we receive calls about cuts and torn clothing
The boxes also fall apart. In the last few years, I have had at least two, maybe three boxes from Deluxe that had been sent out a number of times literally fall apart and the entire print explode onto the parking lot. Had the blue PLASTIC cans been purchased that I have been preaching for years, this wouldn't be a problem for torn clothing, conveyor belt damage OR additional weight.
quote:

- The latches on the cans are old and sometimes take long while to open and close cans.

No longer than the 4 back and forth folding and tucking of the boxes.

quote:
- Boxes stack better, especially important in crowded projectionist rooms. Many cans are bent and uneven, and don’t stack as easily.
Which is why if Tech goes this route, they should be making 4 or 5 reel versions of these boxes and for the purpose of shipping, put those in a larger "shipping" box.

quote:
Most UPS errors are one can shorts. Assuming a 1% error rate on a 1000 print release, 20 cans could be effected and theoretically 20 theatres. With boxes, it is only 10.
I just addressed the proper solution.

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John T. Hendrickson, Jr
Jedi Master Film Handler

Posts: 889
From: Freehold, NJ, USA
Registered: Apr 2001


 - posted 01-15-2010 01:25 PM      Profile for John T. Hendrickson, Jr   Email John T. Hendrickson, Jr   Send New Private Message       Edit/Delete Post 
Of course they wouldn't retire those damaged cans. Probably deemed ok by the UPS Safety Engineers. [Wink]

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Monte L Fullmer
Film God

Posts: 8367
From: Nampa, Idaho, USA
Registered: Nov 2004


 - posted 01-15-2010 06:19 PM      Profile for Monte L Fullmer   Email Monte L Fullmer   Send New Private Message       Edit/Delete Post 
Now, gonna ask them Orange Can people a real dumb question: Why not make the boxes that can do the same task as the cans?

Make a 3 or 4 reel box, thus you get three worlds at the same time - safer, durable and easy to ship.

..have to ask a dumb question since it seems the obvious.

-Monte

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Scott Norwood
Film God

Posts: 8146
From: Boston, MA. USA (1774.21 miles northeast of Dallas)
Registered: Jun 99


 - posted 01-15-2010 06:50 PM      Profile for Scott Norwood   Author's Homepage   Email Scott Norwood   Send New Private Message       Edit/Delete Post 
One point that has not been made here that should be is that the boxes (at least, the Fox Box variant) are more difficult to work with than cans in tiny booths. An open can extends in only one direction, whereas an open box extends in four directions. Thus, the open box requires an amount of free space equal to nine times the size of the top of the box, whereas an open can requires an open area equal to twice the size of the can.

Also, the can lids provide useful space for storing additional reels. Some venues which do not show film regularly do not have reel cabinets, and reels that are about to be shown must be stored in the cans themselves in order to keep them off of the floor. This works well with ICC cans, but poorly with Fox Boxes.

All of these problems are fixable, and I am sure that TES could design a usable shipping box mechanism which would solve most of the complaints about the concept. Unfortunately, this would require a much different design than what the photographs in this thread indicate.

As for the boxes being better than beat-up cans, that is definitely true, but TES does not explain why beat-up cans are allowed to remain in circulation.

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Joe Redifer
You need a beating today

Posts: 12859
From: Denver, Colorado
Registered: May 99


 - posted 01-15-2010 08:04 PM      Profile for Joe Redifer   Author's Homepage   Email Joe Redifer   Send New Private Message       Edit/Delete Post 
Great points, Scott. I am always annoyed by having the four huge flaps folded out as I assemble a movie in my narrow booth. Even worse is that they often want to close by themselves and I have to find ways to keep them open.

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Steve Guttag
We forgot the crackers Gromit!!!

Posts: 12814
From: Annapolis, MD
Registered: Dec 1999


 - posted 01-15-2010 09:03 PM      Profile for Steve Guttag   Email Steve Guttag   Send New Private Message       Edit/Delete Post 
No matter how you cut it...it is safer to lift the cans than boxes (any boxes). One can lift film cans without ever bending their back...keeping the weight always on ones arms/legs.

With a box you are going to have to lean over...the weight will be either in front or behind you (most movers tend to lift heavy boxes behind them...the key again is to not lift and bend ones back.

Cans are safer, period. Now if they could make the boxes emulate the cans (always break the weight between two boxes/cans)...then they would have something.

Steve

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Brad Miller
Administrator

Posts: 17775
From: Plano, TX (36.2 miles NW of Rockwall)
Registered: May 99


 - posted 01-15-2010 09:55 PM      Profile for Brad Miller   Author's Homepage   Email Brad Miller       Edit/Delete Post 
My gut tells me we are going to be stuck with them. I'll bet you a dollar they already have a huge standing order for that design placed with the manufacturer. For example, you can go back to the very first reel and see failure after failure until the very last incarnation of the orange reel they use now...but they still use the beta version of those orange reels that they placed a huge order of! This results in getting reels with spokes that don't line up and the reels being tremendously wobbly. They should toss any of those early reel flanges they come across and stick only to the last version of the orange reel, and of course the wonderful Filmtreat reels that magically force just about any rewind bench or makeup table to achieve smooth winds.

2 small boxes with the Deluxe-type handle is THE solution. Pack 'em in a bigger box for UPS if you like.

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Joe Redifer
You need a beating today

Posts: 12859
From: Denver, Colorado
Registered: May 99


 - posted 01-16-2010 12:03 AM      Profile for Joe Redifer   Author's Homepage   Email Joe Redifer   Send New Private Message       Edit/Delete Post 
Someone needs to e-mail the URL of this thread to that Burke guy so he can ignore our logical concerns.

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Brad Miller
Administrator

Posts: 17775
From: Plano, TX (36.2 miles NW of Rockwall)
Registered: May 99


 - posted 01-16-2010 12:48 AM      Profile for Brad Miller   Author's Homepage   Email Brad Miller       Edit/Delete Post 
He is actually a very nice guy (and he lurks here), but I think the pressure is on him from above to find a resolution and to do it fast (and SUPER cheap, of course).

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Mike Blakesley
Film God

Posts: 12767
From: Forsyth, Montana
Registered: Jun 99


 - posted 01-16-2010 12:58 AM      Profile for Mike Blakesley   Author's Homepage   Email Mike Blakesley   Send New Private Message       Edit/Delete Post 
quote: Monte L Fullmer
Why not make the boxes that can do the same task as the cans?

Make a 3 or 4 reel box, thus you get three worlds at the same time - safer, durable and easy to ship.

Why can't some of you guys understand?? They WANT TO PUT THE PRINT IN ONE BOX if at all possible to cut down on half-a-print getting lost, and make shipping cheaper. This is probably item #1 on the requirements list. Any solution that requires two boxes for a "typical" length movie would not be acceptable. Remember these are bean-counters we're talking about.

Also: the problem with the hexagonal cans is not that they're made of metal. It's the shape of them. They don't stack easily and they roll. UPS's sorting systems consist mostly of conveyors which won't handle odd-sized packages and which move boxes from one belt to another automatically. The squarish boxes can go through such systems where the cans will not -- they have to be handled manually.

My idea to get rid of the four-flaps on the box would be to have a box with a "lid" such as what comes on a 2500-sheet box of paper. The lid could lift off and be stored on the bottom of the box. Of course, then the box wouldn't be one-piece and foldable.

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Michael Voiland
Expert Film Handler

Posts: 219
From: Naperville, IL US
Registered: Aug 2009


 - posted 01-16-2010 02:16 AM      Profile for Michael Voiland   Email Michael Voiland   Send New Private Message       Edit/Delete Post 
The problem with your box design is that how do we secure the lid back on. Dont say that plastic strap because those need to be cut usually to open it.

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Monte L Fullmer
Film God

Posts: 8367
From: Nampa, Idaho, USA
Registered: Nov 2004


 - posted 01-16-2010 02:39 AM      Profile for Monte L Fullmer   Email Monte L Fullmer   Send New Private Message       Edit/Delete Post 
quote: Mike Blakesley
Remember these are bean-counters we're talking about.

Seems like this is getting to be the norm for business operation and not caring about value.

quote: Mike Blakesley
The lid could lift off and be stored on the bottom of the box. Of course, then the box wouldn't be one-piece and foldable.

Remember when FOX started this "Fox Box" thing in the mid-90's with this "lift top" concept with that red cloth sinch strap to hold the two together?

They got in trouble with NFS with this, if I remember..

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Carl Martin
Phenomenal Film Handler

Posts: 1424
From: Oakland, CA, USA
Registered: Feb 2002


 - posted 01-16-2010 04:31 AM      Profile for Carl Martin   Author's Homepage   Email Carl Martin   Send New Private Message       Edit/Delete Post 
i haven't seen one of these for a while:
 -
all in all, it's my favorite film shipper, and addresses most of the issues. except that it won't hold a full feature (which is a plus for most folks here).

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Joe Redifer
You need a beating today

Posts: 12859
From: Denver, Colorado
Registered: May 99


 - posted 01-16-2010 07:45 AM      Profile for Joe Redifer   Author's Homepage   Email Joe Redifer   Send New Private Message       Edit/Delete Post 
I remember those types of cans, Carl. While very cool, parts of the plastic placement holders can and will break off over a while. Gotta love the giant handles that are on those types of cans, though. With the blue plastic cans that Brad speaks of, the plastic is much softer and actually bendable. Not to mention they are extremely light. If anyone wants I can get a picture of the blue cans.

PS - I love that at least half of that print is tails up. I wish all prints came tails up, even reel 1.

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