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Author Topic: overheating Barco?
Mike Blakesley
Film God

Posts: 12767
From: Forsyth, Montana
Registered: Jun 99


 - posted 07-16-2012 11:40 AM      Profile for Mike Blakesley   Author's Homepage   Email Mike Blakesley   Send New Private Message       Edit/Delete Post 
That would be the case. The weird thing with the NEC machines is, they put out a couple of thousand BTUs worth of heat out of their back end, so you can have a nice cool room but the machine itself heats it up. That's the only thing I don't like about the NEC.

In fact I'm surprised they haven't figured out some sort of add-on kit to capture all that heat and direct it outside. Think of it, NEC Marketing Dept: You could take $100 worth of sheet metal and sell it for $4200.

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Joris Springer
Film Handler

Posts: 83
From: Almere, Flevoland, The Netherlands
Registered: Feb 2007


 - posted 07-16-2012 02:19 PM      Profile for Joris Springer   Email Joris Springer   Send New Private Message       Edit/Delete Post 
The problem is, it does not even have to be the heat, what does the projector say?

We have a similair problem with Barco's shutting off the lamp in the middle of the shows and the one thing we know for sure is that it is not a heating problem. (DP2K 15C, 19B and 12C, so 3 different type of machines with that same problem, the 19B has according to Barco problem with a metal plate in the machine but that plate was already removed)

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Monte L Fullmer
Film God

Posts: 8367
From: Nampa, Idaho, USA
Registered: Nov 2004


 - posted 07-16-2012 04:09 PM      Profile for Monte L Fullmer   Email Monte L Fullmer   Send New Private Message       Edit/Delete Post 
quote: Mike Blakesley
heat out of their back end
And what's interesting is that with the NEC Series 1 units, air is DRAWN in though that rear panel - a changeout filter is right there along with the two on the non operating side.

This one oddity with the units in switching exhaust flow for Series change, is a go-figure thing.

-Monte

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Bill Enos
Film God

Posts: 2081
From: Richmond, Virginia, USA
Registered: Apr 2000


 - posted 07-17-2012 12:31 AM      Profile for Bill Enos   Email Bill Enos   Send New Private Message       Edit/Delete Post 
Last summer our a/c was out for 9 days, by the 4th day it was 95F in the booth. On the 6th day we ran an event on the Barco DP100 with no issues. We have a roof exhaust fan and a 750 cfm centrifugal blower on the Barco exhaust opening. The projector was on 4 hrs. Temps were checked frequently and none came even close to the allowable maximum. Even with high ambient temps, enough air flow can keep the internals at acceptable levels.

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Melanie Loggins
Expert Film Handler

Posts: 154
From: Wayne, NE, USA
Registered: Aug 2011


 - posted 07-17-2012 03:46 PM      Profile for Melanie Loggins   Author's Homepage   Email Melanie Loggins   Send New Private Message       Edit/Delete Post 
So, an update: the log indicated that the ambient temp and the lamp temp were high. And further investigation on the booth revealed that a member of my local theatre group, who have been in the building rehearsing for their play this weekend, had closed one of the air conditioning vents. (There are not enough expletives to describe my reaction to that. And I hadn't looked before the movie because, why would I have reason to think one of the vents was closed?) So both air conditioning vent covers have been removed, you know, to prevent them being closed and stuff, and a classy fan-and-cardboard system has been built into the windows of the booth to help circulate air. I got through the rest of the weekend without incident.

And, on a further note, a rep from Barco (hi Jim!) confirmed for us that it's a booth problem, not a projector problem. The projector was doing what it's supposed to do.

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Ron Loggins
Film Handler

Posts: 7
From: Wayne, NE, USA
Registered: Jul 2011


 - posted 07-31-2012 08:08 PM      Profile for Ron Loggins   Author's Homepage   Email Ron Loggins   Send New Private Message       Edit/Delete Post 
Following up what Melanie posted... We now suspect that the fan motor that exhausts the projector may have overheated. While we don't have a "smoking gun" or burned out motor, nothing else makes sense. Also, the fan (I don't have a make or model) is basically a bathroom fan positioned about 4" above the projector on the roof. My question to the group is: does anybody vent their projectors with a "bathroom type" fan? If this is a bad idea, what do you suggest? A quick google came up with only 1 solution, the ventilation system made by MagnaTech. Are there any other fans you would suggest?

Thanks in advance!

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Adam Fraser
Master Film Handler

Posts: 499
From: Houghton Lake, MI, USA
Registered: Dec 2001


 - posted 07-31-2012 08:29 PM      Profile for Adam Fraser   Author's Homepage   Email Adam Fraser   Send New Private Message       Edit/Delete Post 
We use a commercial squirrel cage 1000+ CFM bathroom fan from Grainger.

http://www.grainger.com/Grainger/BROAN-Ventilator-4TR63

We have 2 exhaust fans installed (one for backup), the other one is a higher CFM but I don't have the model number handy. The other one has been running every night since 1980 and has never quit. This one was installed just in case while we were installing our NEC.

Most places seem to use stack fans right above the projector and those may also work great, just have never tried one.

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Frank Cox
Film God

Posts: 2234
From: Melville Saskatchewan Canada
Registered: Apr 2011


 - posted 07-31-2012 08:35 PM      Profile for Frank Cox   Author's Homepage   Email Frank Cox   Send New Private Message       Edit/Delete Post 
I have an exhaust fan screwed to the ceiling in my projection room that looks similar to this:

 -

It used to be hooked up to my lamphouse with a duct when I still had film, but now it's just open-sided. It exhausts through a duct that goes up through the ceiling and out the roof.

I just use it in the winter, though. In the summer I run an air conditioner that hangs on the wall of the projection room.

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Joe Elliott
Master Film Handler

Posts: 497
From: Port Orange, Fl USA
Registered: Oct 2006


 - posted 07-31-2012 08:38 PM      Profile for Joe Elliott   Email Joe Elliott   Send New Private Message       Edit/Delete Post 
A lot of theaters use what is called a pancake fan.
You want 450 CFM for a smaller projector, and above 600 for a larger one.

http://www.continentalfan.com/ecatalog.php?fantype=industrial&fid=57&s=In-Line+Fans

These are quiet, and are installed inside, out of the weather.

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Sam D. Chavez
Film God

Posts: 2153
From: Martinez, CA USA
Registered: Aug 2003


 - posted 07-31-2012 11:31 PM      Profile for Sam D. Chavez   Author's Homepage     Send New Private Message       Edit/Delete Post 
I've used Fan Tech which are very similar to the CFM above and quite inexpensive.

You need an 8 inch version. It sits right on top of the projector and can be attached to it with a thin ribbon of sheet metal and a couple of 8 inch hose clamps. They are very powerful at 500 CFM and pretty quiet if you use a heavy duty 8 inch flexible duct to wherever it exits the room.

You can find them at Grainger or Amazon. I have several of these in service with Barco for 4 years or so with zero problems.

PM me if you want some help.

Who pray tell, told you to use a bathroom fan?

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Melanie Loggins
Expert Film Handler

Posts: 154
From: Wayne, NE, USA
Registered: Aug 2011


 - posted 08-01-2012 10:04 AM      Profile for Melanie Loggins   Author's Homepage   Email Melanie Loggins   Send New Private Message       Edit/Delete Post 
Sam, the bathroom fan was at the recommendation of the person who set up our equipment. The same person who didn't start us off with 7.1 even though it was a matter of one cable and then when we wanted to upgrade came and "upgraded" us but I knew it sounded wrong and it turned out he installed the wrong cable, the same one who told us to turn off the server every night, the same one wouldn't return phone calls or email from me even though I'm the one who runs the theatre so I had to get a man to call him, the same one who .... the list goes on and on. A year and a half into this and we're still figuring out stuff he did wrong. This time, though, it's not just a matter of annoyance but of potentially damaging our equipment and/or alienating customers.

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Michael Putlack
Expert Film Handler

Posts: 187
From: Fort Collins, Colorado
Registered: Sep 2011


 - posted 08-01-2012 02:43 PM      Profile for Michael Putlack   Author's Homepage   Email Michael Putlack   Send New Private Message       Edit/Delete Post 
Melanie, it sounds like this guy deserves to be added to the industry deadbeats thread...

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Ron Funderburg
Jedi Master Film Handler

Posts: 814
From: Chickasha, Oklahoma, USA
Registered: Nov 2007


 - posted 08-01-2012 02:54 PM      Profile for Ron Funderburg   Author's Homepage   Email Ron Funderburg   Send New Private Message       Edit/Delete Post 
Don't use the bugger again. [Smile] You don't have to take that kind of Sh*t!

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Tony Bandiera Jr
Film God

Posts: 3067
From: Moreland Idaho
Registered: Apr 2004


 - posted 08-01-2012 04:09 PM      Profile for Tony Bandiera Jr   Email Tony Bandiera Jr   Send New Private Message       Edit/Delete Post 
Melanie, I agree with Michael P.... you should tell us who that "installer" is so no one else gets screwed over by that clown.

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Marco Giustini
Film God

Posts: 2713
From: Reading, UK
Registered: Nov 2007


 - posted 08-01-2012 05:18 PM      Profile for Marco Giustini   Email Marco Giustini   Send New Private Message       Edit/Delete Post 
I'm particularly impressed by

quote: Melanie Loggins
the same one wouldn't return phone calls or email from me even though I'm the one who runs the theatre so I had to get a man to call him

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