Colin Wiseley
Of coarse in the real world it is seldom done, the projectionist just tries to pack it off and leave the problem to the next cinema to sort out!.
My rule and others I know is always return a print in the condition as you had recive it and on some occasions improved!.
As to print damage, the studio should always be notified before even sending it back. In addition, I would call TES/ETS and let the depot guy know which reel(s) got damaged. Fortunately, I have never had this happen, but I most certainly would do so!
In the real world, people try to tightwind the print and don't say anything, because they're afraid of being "charged" for the cost of the print. If only the studios would enforce that, presentations everywhere would improve significantly.
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Before pickup it is always good to notify the distributor.
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"And the monkey flips the switch."
- Major Don West, "Lost In Space"
Andrew D'Vrey
IATSE Local 219
If you suspect a lab or stock problem, record the title, print number, reel number, complete film manufacturer's edgeprint (magenta letters in the SDDS track area), and lab name (written on the leaders or case labels). This aids in tracking the problem.
Since minor (but noticable) problems may not be caught on the rewind bench, I suggest finding a few technically knowledgable "film buffs" who would be able and willing to report on any picture or sound problems whenever they attend a screening at your theatre. Free admission would usually be adequate enticement.
If you damage a print
, document it and ask for a replacement reel if the damage is severe. Attach an obvious "DAMAGED PRINT" sticker to the OUTSIDE of the film case, since the print is rarely pulled out and inspected before going to the next theatre. Attach a note of explanation to the damaged reel, so the exchange personnel (or at least the next projectionist) will know what is wrong.
And fix the cause of the problem, so it doesn't happen again. 
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John Pytlak, Senior Technical Specialist
Worldwide Technical Services, Professional Motion Imaging
Research Labs, Building 69, Room 7419
Eastman Kodak Company
Rochester, NY 14650-1922 USA
Tel: 716-477-5325 Fax: 716-722-7243
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This one's probably a 40's-era report form I found:
http://www.geocities.com/Hollywood/Theater/3622/misc/finspect.pdf
It's broken down by reels, & so I like it because:
1. I can just check stuff off with hash marks as I inspect and/or repair a print.
2. It's detailed, so that when one of the downstairs people ask "how is the print" I can just make a photocopy & let them see for themselves. What, you want me to run the movie AND remember stuff, too? Besides, I hate it when the straights ask a technical question & then put up that glazed expression when they get an answer.
3. It has weird antique things in it. So when I get a damaged print, call The Place Where The Movies Come From & tell them that it's damaged & they say "send it back wih a film inspection report", they get to look at the report & wonder how changeover cues become incorrect or damaged.
On the back of the report I make my notes about the show - fader level, any oddball EQ, curtain, sound, follow spot, etc. presentation sequences...whatever. So if I've got to send back a report, I just photocopy the front for them & I retain the original w/other details.
If we do medium damage to the print during the run, we sigh and say; film is an imperfect media we must all live with, and digital projection will do away with these problems. Have a free pass, and please don't tell anyone.
For serious damage during the run, we hold a Ouija-board seance to find who to blame. Who actually caused the damage is irreverent. Strangely, it usually turns out to be ushers that refuse to pick-up 'to-go' orders at Subway for the projection staff. Not being 'team-players,' they were gonna get it sooner or later anyway, so it might as well be sooner.
And always remember the name of people who have quit. They are not around to defend themselves, so they can still 'work' for you, if you know what I mean (wink, wink.) When there's a problem it always sounds better to say, "He doesn't work here anymore..."
I think that's the best advice of all!
Colin Wiseley