This is topic Cinemation going crazy in forum Film Handlers' Forum at Film-Tech Forum ARCHIVE.
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Posted by Randy Stankey (Member # 64) on 02-24-2001, 10:44 AM:
I have a Cinemation (Peg Board) automation that's going crazy:When a cue is read, the "stepper" goes, "Chicka - chicka - chicka.....", all the way down the board and just keeps going. It keeps going 'round and 'round and never stops.
We changed out all the relays and no effect. Any ideas?
Posted by Ken Layton (Member # 133) on 02-24-2001, 11:28 AM:
I'm not familiar with that automation, but could you have a bad microswitch, capacitor, or diode in it?
Posted by Gordon McLeod (Member # 33) on 02-24-2001, 11:51 AM:
Most of the cinemations used the Blue cruzet proximity switch cue detector. It is a normally closed contact and the foil passing it opens the contact. When they fail it usually open circuits.
Also check for a short in the selfpulse line of the board
Also does it matter which line it is on when it goes into auto selfpulse
The cruzette usually feeds a small R10 relay
Check the powersupply to ensure it is stable. If it is loading down with a cue the fact that the cue relay is opening will cause the effect of multiple cues
Posted by Paul G. Thompson (Member # 655) on 02-24-2001, 02:21 PM:
My experience with those outdated things is simple. They are junk. I don't think you can get the diode pegs anymore, either. Most theaters that had them junked them in favor of other units.
Posted by Gordon McLeod (Member # 33) on 02-24-2001, 02:50 PM:
Sorry I disagree they are not outdate and definitly not junk.
They are one of the few automations that can do almost an infinite amount of things anyway you want them to
The diode pegs are still available from the UK. In fact they are still being made but useing electronic control.
There were several clones of this unit
They were built like the energizer bunny
they just keep on ticking
Posted by John Walsh (Member # 168) on 02-24-2001, 03:59 PM:
I tend to agree with Gordon; I used one for 5 years and really liked it. There were a few different versions; I think ours was a Mark IV (15 functions; single direction diodes.) It was one of the few that seemed actually was designed for c/o booths. You did have to sit down and figure it out, but it would work with anything; motorized dimmers that had to be 'held'; sound processors that only needed a pulse, etc. It would also shut the show down if the lamp went out, most modern automations do not do that even today. (I always wanted to add another light sensor for if the exciter went out.) The only thing I did not like was; it only ran a short time after the c/o closed and would stop with film still in the projector.
I did replace the stock diodes with something heaver (forget what; 1N2002's?) and never had any more diode 'sneak' problems.I had a very similar problem with the stepper- turned out to be that transistor for the #1 projector that is mounted at the bottom.
Posted by Paul G. Thompson (Member # 655) on 02-24-2001, 05:03 PM:
Gordon, If I run across any that was ripped off the wall, I'll send them to you as a gift. 
However, one of the last ones I saw was in Huntsville, Alabama in a 70mm house in late '60's. It worked most of the time. Maybe the newer models were ok, but I was not impressed with what I saw in the older models. The projectionist was complaining about it popping diodes on a regular basis.
And, from what Gordon is saying, it just seems like too many things can go wrong with them.
Posted by John Eickhof (Member # 323) on 02-24-2001, 05:25 PM:
Gordon is on track with the possible solution, also, some versions of these had a 'return' micro-switch on the stepper unit, if this opens it can cause non stop cycling too. You have to hand it to Roscoe Perdue, his invention has been around longer than any other automation, I used them for years with EXCELLENT results! I even had one programmed to changeover pix/sound from a 16mm to either of the 35mm machines! It was great!!------------------
John Eickhof President, Chief Slave
Northwest Theatre Equipment Co., Inc.
P.O.Box 258
Wendell, ID. 83355-0258
208-536-5489
email: jeickhof@nteequip.com
Posted by Gordon McLeod (Member # 33) on 02-24-2001, 05:32 PM:
The Cinemation was designed in the Uk by a chap named bentley. His company was called Essoldomatic. When he retired a xenon lamp supply co took it over and maintains parts plus offers a new version. http://www.tlsuk.com/
In the US it was imported by EPRAD.The first ones used a rotating drum that you inserted pegs into to trip microswitches.
The heyday of them was the standard pegboards Include the masive 48x48 matrix with bidirectional pegs (red and green)
John there was a option on the excitor failure
Posted by Rick Long (Member # 213) on 02-24-2001, 10:57 PM:
I too am a big fan of the Cinemation Mk III and IV, in that they permit you to program the performance to whatever timing sequence you desire, giving the audience the same perfect presentation, no matter who is running the equipment. This of course, assumes that a professional projectionist (who cares about the showmanship aspect of the job) is programming it. Unfortunately these days howerver, more and more, the job of programming is being left to staff who have neither the training nor inclination to put of a good presentation. They are usually satisfied if they manage to "get through a show" without too many refunds.
At a couple of theatres I visited, for example, they had the sound switching to Dolby 04 simultaneous with the projector motor starting, giving the audience the pleasure of hearing the leader and sync "beep" as it came up to speed.
Re: your intemittent problem with this automation, relay "C" as i recall, is responisible for the auto stepping function. If a shorted diode in row 15 is present, the thing will step forever.
Row 15, by the way is a good way of checking diodes. Simply fill up the row with diodes to be checked and pulse the board. It should continue merrily on its way around the 48 steps, continuoulsy. It it does, all diodes are at least, conducting. Remove one diode and the stepper should stop when it reaches this line. (Now you know that none of the diodes is shorted, either.) If it continues on, one of your diodes is shorted. (I have replaced the diode elements too, with 1N4004 diodes at a cost of about 14 cents each).
In one of the first installations of these boards, in Belleville Ontario, back in '68, the installation electrician failed to provide protection for the circuitry before drilling holes for elecrtical conduit into the top of the automation, resulting in many metal particles throughout the automation. This caused mysterious cues to appear during the show for years after.
Gordon brings up a good point about the blue Crouzet sensors. They are normally closed, meaning that the R-10 relay is normally energized until they see a pulse. They temporarily de-energize and the normally-closed contacts cause the board to pulse. If the sensor is going (good luck finding a new crouzet), or the relay contacts are badly worn, this will cause the stepping you describe.
The sensor can be changed to a normally open type, provided you change the pin connections on the R-10 to normally open. An addittional advantage of this is that the board will not step every time you turn it on.
Let me know if you need any crouzet sensors.
Posted by David Kilderry (Member # 142) on 02-26-2001, 04:25 AM:
I worked in a Hoyts theatre built in 1969 that had Cinemation, a very stable automation unit. I last worked in this theatre (70mm) in the mid 1980's, it still operates with Cinemation today!The Philips/Norelco/Kinoton version was similar and was acknowedged as one of the best automations made.
Today the CA21 made by Pennywise and sold by Christie and Kinoton is essentially an electronic version of the old relay matrix boards of the Cinemation era.
The advantage of these matrix units is that you can see what has happened i.e. follow the trail and see what is coming up next.
For a photo see page 135 of your SMPTE Motion Picture Projection and Theatre Presentation Manual, 1969 version!
David
Posted by Pete Naples (Member # 761) on 02-26-2001, 02:31 PM:
Oddly enough I'm just in the process of repairing a unit with exactly this problem.The guy here in the UK who designed and built these units was Bernard Bentley. I have no idea if he is still in circulation. I have aquired some drawings of the MkIV, and with the help of a colleague who's a little older than me, it looks like the problem is either the cue detector itself, or possibly either a transistor or capacitor in the pulse detection circuity. Now the trannies are germanium and therefore obsolete, there is however an equivalent, but that's getting rare too. I'll post my results, good bad or indifferent.
Posted by Gordon McLeod (Member # 33) on 02-26-2001, 05:50 PM:
The pulse stretcher isn't installed in all the north american units but if you have it it can be rebuilt with almost any silicon transistor.
It would be easier to use one of the eprad/strong or the Raven proxs as they have a stretcher built in to it
Posted by Joseph Pandolfi (Member # 223) on 02-26-2001, 06:50 PM:
I agree with Gordon and John, they are not junk and those electro-mechanical monsters last and last and last. I am suprised my parter in crime Bryan Fournier has not seen this post. I will let him know tomorrow. He keeps our four 30+ year old Mark IV's ka-chunking away with no problems. If any of you have not seen this English marvel, go to the PICTURES section and click on the GCC Northpark 1&2 and it is the eighth picture down.
Posted by Paul G. Thompson (Member # 655) on 02-26-2001, 07:07 PM:
I guess I'll back off on calling those things junk, since most of you gents are having such good luck with them. Every manufacturer produces lemons, and the one I saw in operation may have been just that. The posts you fellows made about the reliability of those units convinced me it may be a good unit after all. So, I'll stand corrected. Thank you. 
Posted by Gordon McLeod (Member # 33) on 02-26-2001, 07:33 PM:
regretably no product is any better than its installation or its care
Posted by Rick Long (Member # 213) on 02-26-2001, 07:45 PM:
The last time I talked to Bernard Bentley (who by the way, was not only a real gentleman, brilliant designer, but also a fine judge of good whiskey) must have been at least twenty-five years ago now. He mentioned at the time that Cinemation was moving into the solid-state age with his next design. The last Cinemation automation we saw here was the Mark X single-projector automation (relay-driven). I was wondering if anyone knew if he ever did develop a solid-state version.
As an example of the fine workmanship of these units, all wiring was terminated with colour-coded markers, using EIA colour codes. (Brown-red, for example indicated 12). Made it a whole lot easier to trace without a schematic.
Posted by Paul G. Thompson (Member # 655) on 02-26-2001, 07:53 PM:
Gordon, you are 100% correct.
Posted by John Walsh (Member # 168) on 02-26-2001, 09:03 PM:
I have to admit, one more thing I did not like (on the MKIV) was the termination block. The unit was designed for 220vac, so thiner (20ga or so) wire was used to wire the inside, but here we use 110vac. The termination block looked like something that was orignally meant for telephone use. There wasn't enough room to wrap the 14-16ga wire required by the electrical inspector around the terminals.
Posted by Paul G. Thompson (Member # 655) on 02-26-2001, 09:18 PM:
John, that shouldn't have been a problem. Smaller AWG wire, as long as the wire was rated at 600 volts, should have been up to code.
Posted by Pete Naples (Member # 761) on 03-01-2001, 04:12 PM:
OK today I managed to get to the cinema (we have SNOW!) and took a good look at the beast. I found one resistor in the pulses extender that looked a little scorched for my tastes, and I also replaced all the capacitors in the aforementioned circuitry. Result is that it's now working properly again.Personally I've never actually used one of these units, I had the Mk10T at one place I worked and that was an ok bit of kit, it has to be said that for it's day it's a good solid old machine. There is one cinema in town (not one of my services, but I know the guys there) that is still using the twin pegboard unit. They have a set of contacts set up to switch on the coffee maker at the end of the show! Try doing that with a CNA or a Vectra!
Posted by Gordon McLeod (Member # 33) on 03-02-2001, 10:57 AM:
When one of the first cinemations was being installed in Ottawa one of the theatres staff said to a reporter that the automation was so advanced it could even flush the urinals at the end of intermission
needless to say the head office wan't impressed when that was the nextdays headline
Posted by Gordon McLeod (Member # 33) on 03-02-2001, 10:37 PM:
Randy did you get the unit going what was the problem
Posted by Randy Stankey (Member # 64) on 03-03-2001, 12:03 AM:
Still working on it. Haven't been back to the theatre since then.I got had to get back on my route because I was getting so behind on my schedule. I've been putting in over 1,500 miles a week lately. Most of it was for emergency calls.
Posted by Joseph Pandolfi (Member # 223) on 03-03-2001, 02:56 PM:
Gordon & Pete; ours is set up so that if the projectionist shows up work late the next day the shows will start on their own. Providing everything is all set up (correct startup line, threading etc.) Ours is setup for interlocking.
Posted by John Walsh (Member # 168) on 03-04-2001, 08:39 PM:
Several Cinemations I've seen had (jokingly) a "COFFEE" selection on an unused function line.I bought a 0-15 min timer (just like the 0-60 min timer that came with the unit.) I hooked it to a function line to start it. When it timed out, it would step the unit to bring down the house lights, and select "C" on the CP200 (which was set to the feature format.)
We didn't have very many diode pins, so could only program a few shows; then we had to step the thing back to the top. I got tired of doing this, so wired the stepper to automatically step from line 25 to the top.
As I said; you had to spend some time understanding it, but it was worth it.