-Bulb of too low of a wattage for the screen size and throw.
-Dirty, damaged and/or misaligned reflector(s) or other lamphouse internal optics
-Projector misaligned to lamphouse
-Misaligned bulb focus
-Dirty optical path (lens/portglass/screen)
-Lamphouse power problems (bad diode(s), etc)
-Fire shutters or electric dowsers sticking partially closed
Aaron
First step, check the bulb focus.
Second step, what is the amperage and voltage on the meter (which could be off) on the side of your lamphouse?
Let's take it from there.
As a "rule of thumb", a gain=1 matte white flat screen requires approximately 5 watts per square foot to light properly with a properly aligned lamphouse and normal (2 blade) shutter and optics. With a gain=1.5 curved screen, figure about 4 watts per square foot.
Here are some articles on the subject:
http://www.kodak.com/US/en/motion/newsletters/reel/spring98/pointers.shtml
http://www.kodak.com/US/en/motion/newsletters/notes/june2000/pytlak.shtml
http://www.kodak.com/US/en/motion/newsletters/notes/march2000/pytlak.shtml
http://www.kodak.com/US/en/motion/newsletters/reel/december99/pytlak.shtml
http://www.kodak.com/US/en/motion/newsletters/reel/december99/harknessHall.shtml
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John P. Pytlak, Senior Technical Specialist
Worldwide Technical Services, Entertainment Imaging
Eastman Kodak Company
Research Labs, Building 69, Room 7419
Rochester, New York, 14650-1922 USA
Tel: 716-477-5325 Cell: 716-781-4036 Fax: 716-722-7243
E-Mail: john.pytlak@kodak.com
Web site: http://www.kodak.com/go/motion