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Author Topic: Electronic Projectors: Pros And Cons
Mark Gulbrandsen
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Posts: 16657
From: Music City
Registered: Jun 99


 - posted 04-07-2000 01:12 PM      Profile for Mark Gulbrandsen   Email Mark Gulbrandsen   Send New Private Message       Edit/Delete Post 
I know what you are saying Steve, however right now due to the grace of BL&S Kinoton is enjoying a big comeback here in the US. I will probably be selling some soon as well. I think thats really great. The projector price comparativeness isn't what I am talking about, and it isn't the quality issue either. Its the parts costs involved in the life span of the unit(what ever it may be). Kinoton parts are darn expensive when you compare them to Simplex /Century. Geez, I just paid 78.00 for a Kinoton 7KW bulb adaptor. That same part would be about half for an Ultra 80.
As far as comparing the Dimmer company(Strand Lighting), they have actually been in buisness far longer than Kinoton. They are the oldest manufacturer of dimming equipment in the world. Around since the early 1900's. They are also a European company based in Scotland. The problem with them is not availability of common run of the mill parts but of older memory, CPU's and EPROM's. These are the non existant, or available by surplus only parts that I am talking about. Alot of these early CPU's and other parts were very common a few years back, just as in your CP-50 adaptor board, k but not today. Many manufacturers used these same CPU's, Memory and EPROM's that Strand used.
We have actually had quite a bit of luck keeping older dimming equipment going except when it comes to the processors in the rack. Power supplies and other IC's are no problem here. One other problem I have encountered quite a few times in the past 15 years is that the people that worked on the older equipment are now retired, or dead, and no one now with the factory knows about it. The net of this is that alot of large live theaters and Universitys that spent many times the cost of a Kinoton projector are now faced with another big expenditure to replace racks,or upgrade the racks computers. Fortunately Strand and others offer these upgrades but they are expensive. This obsolessence WILL be the same in the rest of the electronics industry no matter what you may want to think. Kinoton will, and Studer, Nagra, DTS, and other manufacturers of high priced electronic gear have already had this experience. Some to larger degrees than others. Geez, I wonder how much that intermittant stepper motor for the EC series costs?
Mark

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Gordon McLeod
Film God

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From: Toronto Ontario Canada
Registered: Jun 99


 - posted 04-07-2000 02:20 PM      Profile for Gordon McLeod   Email Gordon McLeod   Send New Private Message       Edit/Delete Post 
A prime example a vry commonly used switching chip the TL185 used in lots of thing especially older smart and ultra processors
no replacement and the surplus places don't have them so you end up building a little daugheter board to interface a new chip and the necassary support
Another chip that disapeared is the LM382N used as the preamp in all the starscope no replacement now ( It was also used in all Delco car cassete machines as well)

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Larry Shaw
Expert Film Handler

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From: Boston, MA, USA
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 - posted 04-07-2000 04:57 PM      Profile for Larry Shaw   Author's Homepage   Email Larry Shaw   Send New Private Message       Edit/Delete Post 
Steve, I think the earliest EC's are about 12 years old. They are all still in use, and all parts are available (although some boards use different components, but are interchangeable)

Mark, some Kinoton parts are expensive and some are not, but I believe they are of higher quality than some others', and old machines are supported (we have lots of parts stock for FP-5's and 6's). The 7kW bulb adapter for the Ultra 80 was $73.00 list in '98. The intermittent motor/encoder ass'y for the current EC is $4180.00 list.

Not to be a jerk, but all electromechanical things get old, become hard (and uneconomical) to repair. Projectors are just another example.

-Larry

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Mark Gulbrandsen
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From: Music City
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 - posted 04-07-2000 09:19 PM      Profile for Mark Gulbrandsen   Email Mark Gulbrandsen   Send New Private Message       Edit/Delete Post 
Hi Larry, I'm glad that you guys are really providing support for the Kinoton machines. I also know that many other people are very glad as well. Thanks for reinforcing my point that electronic things get old. Seems like some people just can't accept that fact in general. I've always felt that when buying any big ticket electronic item that you should really plan on 5 to 7 years life to be safe, and then plan on replacement as that can take another 2 to 3 years in some institutions. It'sgood to hear that Kinoton has at least kept the PCB's interchangable so far. And yes, 4180.00 is a ton of money for a 35mm movement(motor), be it mechanical or electronic. The precision still has to be there for it to function properly.
Mark

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Steve Guttag
We forgot the crackers Gromit!!!

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From: Annapolis, MD
Registered: Dec 1999


 - posted 04-08-2000 09:21 AM      Profile for Steve Guttag   Email Steve Guttag   Send New Private Message       Edit/Delete Post 
Mark,

I don't question the electronic things age but to put things in general statements like 5-7 years of obsolescence is a bit silly, depending on the piece. Televisions don't seem to die at that rate (or at least mine haven't). And please don't use a "List" price as a justification of a pricey item. Isn't the JJ intermittent "list" price knocking up around that area ($4180) or am I thinking of during the hyperinflation ORC-post-CDS days.

Would I spec an electronic intermittent today over a mechanical just for that one feature? No. It is an unecessary expense (typically a $3000+ option). A properly maintained mechanical will last a very long time. If I am trying to perform a particular purpose (silent speed, shuttle speed...etc) sure it is currently the best tool for the job.

On the cost of maintaining Kinoton machines, about the only expense we seem to see is for replacing the delrin skates or for the Norelco DP-70, the tension bands. For all the whining about DP-70 parts, how often do you really need them once you have the machine up and running? In the last 20 or so years of running and servicing them, I can't recall having to spend any real volumes of money, and in theatres that have Century and/or Simplex machines the DP-70s are cheapest on the cost/year of any of them.

Compare that to say the early Christie P-35 where the ones put in 15 years ago have almost all been replaced (out here at least), the entire projector. Mechanical projectors can face the same thing.

I still maintain that comparing an electronic lighting company and that industry to the film projection industry is not a fair comparision though it is a closer comparison to the up and coming Digital Cinema industry.

Gord, as far as SMART processors go, lets face it, they are disposable items, one is only fooling themselves if they think any other way, including if they think they compare favorably (sonically) to brands such as Dolby. When one designes something to meet a price point, you do so at the expense of other things, longevity, servicability and the like are examples.

Our fist Kinoton FP-38ES machines (the wowie-sowie one) that are 35/16mm, go forward and reverse (both projection and shuttle) will be going in this summer. Again, we will see if there are any long term negative affects.

I am remain optomistic.

Steve

------------------
"Old projectionists never die, they just changeover!"

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Scott Norwood
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From: Boston, MA. USA (1774.21 miles northeast of Dallas)
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 - posted 04-08-2000 10:02 AM      Profile for Scott Norwood   Author's Homepage   Email Scott Norwood   Send New Private Message       Edit/Delete Post 
As one who isn't all that familiar with the latest generation of electronic lighting systems, I'm curious as to how long these things are designed to last.

The movie theatre where I used to work was still using the original 1930s Ward-Leonard resistance board for house light control. It still works fine and continues to be used nightly.

The early 1980s lighting systems that I've worked with (not in movie theatres) seem to be fine as well. Maybe the latest generation of computer-controlled lighting equipment is a bit less robust than the older systems, but I wouldn't know.

Also, doesn't the AA-II intermittent "list" for several times the typical sale price of a complete AA-II?

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Mark Gulbrandsen
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From: Music City
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 - posted 04-08-2000 12:02 PM      Profile for Mark Gulbrandsen   Email Mark Gulbrandsen   Send New Private Message       Edit/Delete Post 
Scott,
Yes, Lighting systems are very robust indeed, perhaps better so than the older 1980's stuff you are referring to. They are certainly more user friendly and the software is far more stable than the older equipmet. Certain large systems can now be networked to save on the expense of long DMX cable runs too. Its all fine and well except for the electronic obsolence aspect. Heck, live theaters have to buy new light boards just to be able to have the latest stuff for lighting designers, and to keep the theater up to date. Universitys are in the same boat as they have and usually want the latest stuff to teach by, plus some universitys have huge live theater departments and need the latest. Strand for instance went the Pentium route for their new 500 series boards. And that is probably a good idea as there will always be hordes of them around plus you could literally retrofit any Pentiuim board into the console. Others have stayed with the industrial CPU route which I think is better these days. Fortunately, there is alot of the Motorola stuff around. Also in allot of cases the older dimming systems in many schools simply can't be used anymore as they contain asbestos and get condemmed, can be dangerous, unreliable and just don't fit into modern theatrical teaching anymore. They are neat though and sometimes work out fine in an old movie theater atmosphere.
Mark

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Bruce McGee
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From: Asheville, NC USA... Nowhere in Particular.
Registered: Aug 1999


 - posted 04-08-2000 01:13 PM      Profile for Bruce McGee   Email Bruce McGee   Send New Private Message       Edit/Delete Post 
I expect flack over my thoughts here.

I dont want computers to control everything.

I am sick and tired of seeing theaters having to replace big money items because of single IC's not being available for their repairs.

I used to repair TV's for Sears. Sanyo built a nice series of sets that used a Sanyo-designed IC chip in the power supply that controlled the regulator. This was around 1981. In 1984, we were told that Sears no-longer stocked this particular IC, and that any sets with this chip were now unrepairable when a regulator problem was indicated. I saw many of these sets get tossed because of this chip. I thought it sucked then, and still do. Sanyo stopped building the IC, and the customers suffered. Sears never told customers why their sets were not being fixed, just that the "parts were no longer available."

Note: When Sears still stocked this IC, it only cost $7.99, and that was the marked-up price!

The above mentioned Smart system with the IC that is also used in some Delco radio systems hit me directly. My car system had to be replaced because of this IC failure, and no junkyard had anything that I could use.

Why is it that the electronics world no longer has parts that are "standard"???

Am I just living in the past, or am I just being stupid wanting to buy something that will last and function well for many many years without worrying that individual parts, when they die, have become obsolete?

Just my 2 cents worth.

Bruce

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John Walsh
Film God

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From: Connecticut, USA, Earth, Milky Way
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 - posted 04-08-2000 02:36 PM      Profile for John Walsh   Email John Walsh   Send New Private Message       Edit/Delete Post 
Bruce wrote:

"Am I just living in the past, or am I just being stupid wanting to buy something that will last and function well for many many years without worrying that individual parts, when they die, have become obsolete?"

Good point, and I agree with you. But, really, it's socity that encourages this "throw it away" type of life. IC manufacturers are no different that most other industries- there is a big push to always make it smaller, faster, lighter, etc. IC manufacturers can't be expected to continue to make, stock, and support everything they have ever made, especially when functions overlap.

When, say, "Mr. Century" designed a projector in 1925, technology moved slower, and that design could be expected to last many years. Today, things move much faster and designs are only expected to last a short time- so why do a _really_ good job of engineering? Employees no longer feel loyal to their company (and visa-versa) so they quit and knowledge of a product is not passed along. I saw a fairly good selling product die because the guy who wrote the firmware code quit, and no one could pick it up. OTOH, we have customers actually throw away a perfectly good portable PC we made because it ran on DOS, and they wanted Windows. IC manufacturers are only giving what the large percentage of customers want.

It gets even worse in the motion picture equipment industry, because it's cheap by nature and most purchases are multiplyed by 15(-plex) or 20 (-plex.) A few dollars saved on each screen can add up to a lot. Owners don't want to pay for "good" -they only want to pay for "good enough." (Thin sheet metal on platter decks that wave around like a warped LP record really bug me, as do those cheap split gimble mount platter rollers.) A Cinemecannica V5 is not a bad machine, but it's a toy compaired to a V8. A Kineton PK60D is about the best thing made today (certainty in the top 3) but do you think it will last as long as a AA-II?

People want cheap, they want it right away with whiz-bang features, and don't really care about servicing. And if any manufacturer doesn't go along with that, they will go in the same direction as Ashcraft and Motiograph.

I'm glad I could cheer all of you up.. !

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Steve Guttag
We forgot the crackers Gromit!!!

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From: Annapolis, MD
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 - posted 04-08-2000 04:20 PM      Profile for Steve Guttag   Email Steve Guttag   Send New Private Message       Edit/Delete Post 
>>"Am I just living in the past, or am I just being stupid wanting to buy
something that will last and function well for many many years without
worrying that individual parts, when they die, have become obsolete?"<<

And here is your answer (from experience)...

If you would re-read my little story from above, you will see how it hit me.

But more specifically, an engineer has all the options in the world at his/her disposal at the onset of design but ultimately constraints will come in...that is price and size plus time till completion. One could design a particular circuit using SSI (Small Scale Integration) usng the various TTL and CMOS families of chips and be pretty safe with chip availability since there are many sources for them (I still use them myself). The problem is what if it is a complex circuit or even a semi-complex circuit and it takes say 6 14-pin packages to do the same function as say 1 8pin purpose built package? That saves a bunch of PCB space, which saves cost (in both design and production). Multiply this same senerio for all the separate functions of a device and you start to get into real savings of size and price.
Now let's say you take away even these families...you COULD still go back to discrete transistors and make the equivalent circuit but think about the size and cost! It would get quite silly.

So when you find a purpose built IC that does a particular function, you run the risk that it may not be around for extremely long. Like everything else, it is a matter of economics as to take the chance vs. potential bad customer will...in the case of a TV set, what are the percentage of the units that failed after the part was discontinued, how long did it take to fail after the warranty, just how upset did the whole consumer base (not just the customers that got stuck) get over this problem? If it comes out to an insignificant number, then it was a reasonable choice. I'm sure if this was God's gift to TVs, someone would have come up with a suitable kludge to get it going again using a new chip design (that would shortly become obsolete itself).


Steve

------------------
"Old projectionists never die, they just changeover!"

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Gordon McLeod
Film God

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From: Toronto Ontario Canada
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 - posted 04-08-2000 07:24 PM      Profile for Gordon McLeod   Email Gordon McLeod   Send New Private Message       Edit/Delete Post 
Well Steve you and I will have to disagree over Smart just as you and Brad disagree over Changeovers
I have installed probably several hundred Smart Products and Sonic preformance has not been an issue with them
For there cost they have preformed as expected.
All of there products still sound better than a CP45 and the Panastereo blows even the CP200 out of the water for features and sound
wish I could afford my own
The TL185 chip they used formswitching is also found in many other devices including someof dolby's
The preamp chip is as I have stated was an Eprad Starscope issue and we will let that sleeping dog lie as there are still by current estimates 700 of them in use in north america alone
I to design many PCB's and the issue of longevity is a constant worry vs cost
Scott in refference to dimmers I still have absolutly no use for most "digital" based dimmers
I designed several analogue dimmers (one was for Ward lenard) and they are still in use day in day out
I have the first computor memory system for theatre lighting ever build in a museum in toronto and most of the TTl discrete chips are no longer made to even demo it yet when built in 1973 it exicuted 164 cues at one time each with its one curve The current Light pallets can't do that. Most of the older Skirpan or Ward lenard dimmers with the twin SCRs run for ever but the new SSR blocks fail like flies

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John Walsh
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 - posted 04-08-2000 11:50 PM      Profile for John Walsh   Email John Walsh   Send New Private Message       Edit/Delete Post 
On slightly different note, our company actually states in our service agreements that we will continue to repair any of our products for at least seven years after the last units are manufactured. Do any motion picture (exhibitor) equipment manufacturers have any such policy?

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Bruce McGee
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 - posted 04-08-2000 11:55 PM      Profile for Bruce McGee   Email Bruce McGee   Send New Private Message       Edit/Delete Post 
John, Steve: You both make good points. I agree.

This throw-away mentality is not going to stop.

The Sanyo stuff made it an average of 2 years after the warranty. I often wondered if Sears planned it this way. I wonder if they owned the IC patents?

Bruce

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Mark Gulbrandsen
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From: Music City
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 - posted 04-10-2000 08:15 AM      Profile for Mark Gulbrandsen   Email Mark Gulbrandsen   Send New Private Message       Edit/Delete Post 
John,
After the 7 years is up......thats when Charlie Wolk(now Don Markus)buys up the tooling from whatever company it may be and continues supplying parts into the next Century. The unfortunate thing is that Charlie and (Don) are from the old school(mechanical) and don't have a clue as to what an electronic projector even is.
Mark

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Larry Shaw
Expert Film Handler

Posts: 238
From: Boston, MA, USA
Registered: Mar 2000


 - posted 04-10-2000 02:14 PM      Profile for Larry Shaw   Author's Homepage   Email Larry Shaw   Send New Private Message       Edit/Delete Post 
A brand new AA-II/DP-70 movement lists at $6245.00. A full set of rebuild parts has a similar price. Of course, if the machine hasn't been abused (run dry, sprocket shaft pounded on, etc.) there is no need to rebuild it even after the 35-45 years in service since original manufacture.

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