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  • Marcel Birgelen
    Film God
    • Jan 2020
    • 3619
    • Maastricht, NL

    #31
    I guess there are few big things that happened in this industry that make it increasingly hard for cinemas to keep on replacing their equipment strictly when it would've come out of "extended warranty":

    - COVID has made a big dent in many pockets, souping up budget that would've otherwise been allocated for hardware replacements or other technological improvements.
    - The general downturn in the industry, the slow recovery from COVID and increasing competition with direct-to-streaming releases hasn't helped most in the industry either.
    - Even if you managed to keep your replacement budgets in-line despite all of the above, then you're facing another development in the industry: The switch to laser light engines. While laser light engines are less expensive to run than xenon, both due to power savings and lamp replacement savings, laser projectors tend to be far more expensive. So, the amount saved and allocated might not be sufficient for a replacement laser machine. Replacing the existing xenon machine with one of the few remaining xenon offerings, while the current setup still works, but borderline idiotic.

    Another issue is that those upgrades from xenon to laser and often from 2K to 4K, while very expensive, don't really add too much to the table for the average moviegoer. The "marquee value" for "Laser projection" and especially "4K" is limited and most people wouldn't see the difference between xenon and laser, or 2K an 4K on an average screen anyway. So, for an exhibitor it's an awful lot of money, for just marginal improvements and some "peace of mind".

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    • James Gardiner
      Expert Film Handler
      • Nov 2021
      • 500
      • Melbourne, Australia

      #32
      I think we may be talking past each other slightly, because the economics and risk profile are very market-dependent.

      I am not saying a cleaned or refurbished light engine cannot work, or that it cannot extend the life of a projector. Clearly it can. My point is that “it can be refurbished” does not automatically make it a commercially sensible decision in every case.

      In our part of the world, the cost is not just the light engine work itself. There can be several thousand dollars in freight, handling, customs/logistics, and downtime before you even get to the actual repair. That changes the calculation materially. A repair that looks like 1/10th the cost of a new projector in one market may look very different somewhere else.

      There is also a risk element that cannot be ignored. A refurbished light engine can still develop a dead pixel, or another unrelated fault, the following day. Cleaning or refurbishing the light engine may restore brightness and uniformity, but it does not reset the age of the rest of the projector. You are still left with an ageing platform: electronics, boards, power supplies, fans, cooling system, server, audio processor, and parts availability. On equipment that is already 10–12+ years old, one major fault can very quickly turn into a total replacement decision.

      That is why I see this less as a simple repair-versus-replace argument and more as a risk analysis issue.

      I agree that operating hours matter. If a site is not running 12+ hours a day, has a short season, has cheap power, has local service options, and is trying to minimise capital spend, then following the refurbishment path may make more sense. In that scenario, lower usage can make the ROI on a full replacement harder to justify. But even then, the owner should understand that they are extending the life of an old system, not resetting it to new condition.

      The presentation issue is also important. Light engines that have gone untouched for 10+ years generally do not produce nearly as good a picture as they did when new. Brightness, uniformity, contrast, cleanliness, and overall image quality degrade over time. That may still be “good enough” for many independent cinemas and smaller markets, and I understand why those businesses may choose to live with that. But it should be an informed decision, made with the risks and compromises clearly understood.

      This is where I think the industry needs to be careful. A poorer picture may be an unfortunate consequence of a difficult trading environment, but that does not mean we should normalise it as acceptable. Historically, cinemas did similar things with xenon lamps: running them low, running them past their proper useful life, or stretching maintenance because the money was not there. It was understandable commercially, but it still hurt the cinema experience.

      I would prefer we do not repeat that pattern with digital projection. If an exhibitor knowingly accepts a compromised picture because that is the only viable option, I can understand that. But we should be honest that it is a compromise. We should not dress it up as being equivalent to a properly maintained or modern projection system.

      On the replacement side, yes, new projectors are expensive. And since xenon projectors are effectively no longer the practical new-purchase option, we are really talking about laser projectors now. But I also think we need to be honest about why they feel so expensive. If you apply normal inflation over the life of the older digital cinema equipment, the current pricing of new projectors is not wildly out of line with where you would expect it to be. Relative to food, labour, freight, parts, building costs, and most other goods, the price increase is broadly in the expected range.

      The problem is that our industry has not experienced the same healthy economic growth. Admissions are under pressure, margins are thinner, many independents are still recovering from years of disruption, and the money simply is not there. So the projectors feel disproportionately expensive, not necessarily because the equipment itself has inflated unusually, but because cinema revenue and available capital have not kept pace.

      So I do not disagree that light engine refurbishment can be viable in some circumstances. I disagree with treating it as broadly viable without accounting for local freight and service costs, downtime, age-related failure risk, parts support, the picture-quality compromise of running a 10+ year-old optical system, and the fact that any major failure may turn the whole exercise into a forced replacement anyway.

      In some cases refurbishment is sensible. In others it is false economy. The difference depends on the local economics, the operating hours, the projector model, parts availability, the exhibitor’s risk tolerance, and how much longer the site realistically expects to keep that system in service.

      But whatever path is chosen, I think the important thing is to be honest about the trade-off. If the decision is to keep older equipment running because the economics of the cinema do not support replacement, that may be understandable. But a visibly degraded picture is still a degraded picture. It may be a necessary compromise in some cases, but it should not be treated as the standard we are aiming for.
      ​

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