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This topic comprises 12 pages: 1  2  3  ...  6  7  8  9  10  11  12 
 
Author Topic: The best 35mm projector
Alan Gouger
Jedi Master Film Handler

Posts: 501
From: Bradenton, FL, USA
Registered: Jul 2000


 - posted 07-16-2007 01:17 PM      Profile for Alan Gouger   Author's Homepage   Email Alan Gouger   Send New Private Message       Edit/Delete Post 
Mark

The Christie uses the same layout with the drum and two stabilization rollers top/bottom but they have some play being spring loaded.

Can you elaborate further about magnetic stabilization. Im guessing the Christie does not have this.

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Mark Gulbrandsen
Resident Trollmaster

Posts: 16657
From: Music City
Registered: Jun 99


 - posted 07-16-2007 03:13 PM      Profile for Mark Gulbrandsen   Email Mark Gulbrandsen   Send New Private Message       Edit/Delete Post 
Alan,
Most sound reproducers and dubbers just use a solid flywheel. Normally but not always they are well balanced. Some manufcturers don't seem to care about it being balanced. The magnetic jobs used opposing magnetism to induce an "eddy current" into the motion of the sound drum there by filtering out the sprocket tooth ripple. At least I believe "eddy current" is the correct term. If I'm wrong then some one please correct me.

Mark

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Monte L Fullmer
Film God

Posts: 8367
From: Nampa, Idaho, USA
Registered: Nov 2004


 - posted 07-16-2007 03:25 PM      Profile for Monte L Fullmer   Email Monte L Fullmer   Send New Private Message       Edit/Delete Post 
..isn't that was those fluid dampened flywheels of the "4-star" soundheads were designed to do in the first place..to dampen the eddy currents caused by the sprocket ripple?

Too bad that STRONG did carry that flywheel over to their "5-star" units...

(Just a shame that dampened flywheels aren't being used today in these newer machines...and even in digital readers..)

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Ken McFall
Jedi Master Film Handler

Posts: 615
From: Haringey, London.
Registered: Apr 2001


 - posted 07-16-2007 04:58 PM      Profile for Ken McFall   Email Ken McFall   Send New Private Message       Edit/Delete Post 
Going back to the BTH soundhead as an example...

The Sound drum was driven thru a rotating magnet driven by the projector motor. The sound drum was driven by a flywheel that was dragged round by Eddy currents. This ment that even if there was NO film in the projector the sound drum would turn. I suspect that this is unique and not exactly the same as has been suggested before.

The Eddy current imposed onto the sound drum flywheel allowed sufficient slip to eliminate the effect of flutter intorduced by the sporket teeth.

Mark said that some vic 10's had a magnetic coupling.... that is not the same as the system used by BTH. Did the sound drum on the vic 10's rotate with no fim in the projector?

I'm interested in getting this clear so I can appreciate any opinions correctly.

IF the sound drum does not turn without film then it's not the same system. If it does turn without film then it is a similar system to that used by BTH and I'd be interested in some more details.

BTH used a 'V' belt to drive the sound head, which required adjustment of one of the pullies. This was done with a locking pin that you would unscrew and turn one face of the pully inwards or outwards changing the diamaiter of the pulley. Today you would use a timing, toothed, belt to eliminate the need for adjustment. One of the things you noticed immediatly was that when you stopped the projector the sound drum did'nt pull the loop forward as do todays sound drums. The sound drum slowed down with the projector maintaining the loop perfectly.

This sound head was very advanced for it's day and possibly even today.

I may have missed something but I don't think anyone has used a driven sound drum in a projector since?

Of course I'm interested in all comments either way.

Regards.

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Tim Reed
Better Projection Pays

Posts: 5246
From: Northampton, PA
Registered: Sep 1999


 - posted 07-16-2007 08:28 PM      Profile for Tim Reed   Author's Homepage     Send New Private Message       Edit/Delete Post 
quote: Mark Gulbrandsen
If I'm wrong then some one please correct me.

Okay, you're in timeout!

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Mark Gulbrandsen
Resident Trollmaster

Posts: 16657
From: Music City
Registered: Jun 99


 - posted 07-16-2007 08:56 PM      Profile for Mark Gulbrandsen   Email Mark Gulbrandsen   Send New Private Message       Edit/Delete Post 
K Tim, Timeouts over! I'm back from the pizza place.....

None of the ones I've seen...VIC-10 and Century were driven by the motor. They just used the eddy current generated between the flywheel and fixed magnets motion to create a very smooth drag on the sound drum to effect better filtration. There was also some copper involved in the fluwheel... I've had one apart to re-bearing once. On the Century R-2 it definately worked well and they won the technical oscar for it. that sound reproducer did not use the present lousy Davis tight loop that the R-3 uses. It used a lay on lateral guide roller. Will look for some imfo on it that I have around someplace. There was also a write up in one of old International Projectionist rags about the R-2 sound reproducer. There may be something in Audio Cyclopedia as well and I'll have a look for it.

Mark

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Steve Guttag
We forgot the crackers Gromit!!!

Posts: 12814
From: Annapolis, MD
Registered: Dec 1999


 - posted 07-16-2007 10:43 PM      Profile for Steve Guttag   Email Steve Guttag   Send New Private Message       Edit/Delete Post 
Wait a minute...I think you are wrong on that one Mr Hill.

First I think his name was Davies and his method was the closed loop isolation systems to minimize outside influences on wow/flutter.

The Century sound head is NOT a closed loop system. It is a tight loop system and it in fact DOES suffer from outside influences on its sound.

The Davies closed loop system is used in dubbers and in many penthouse readers. The key is that there is but one entry and exit point for the media (for film this is a sprocket but Technics and other used it for magnetic tape machines too). The system also needs to self-balance and have a means for damping, if properly designed. By isolating the media in the closed loop, what happens outside mostly stays outside. As some penthouse and platter users have found out...that is not an entirely true aspect...it isn't perfect. However things can be done to further isolate the loop from the outside. The Cat 699 was better than latter units by having an additional sprung roller to minimize forces on the loop. Reel-to-reel sources perform normally better so long as the clutch pads put even tension on the film.

The Century sound head, neither self balances nor is a closed loop. It is a tight loop system however. For the system to self balance there would need to be a spring used to offset the weight of the rollers being forced down by gravity. Or have the force they exert not be affected by gravity (move left to right). You will note that on most penthouse systems, there is a second spring in addition to the one that ties the two rollers together...its purpose to offset the forces of gravity on the rollers so they will self center when at speed.

In fact, with the Century and slop in the direct drive linkage or with any gear meash or even any bend in a sprocket shaft will affect the flutter in a way that a true Davies loop system will not suffer.

I will give you that the Century design (the whole thing) is a statement in simplicity. It is a very straight film path from top to bottom. The sound head CAN perform very well. Its biggest problem is that no two units are machined the same. The lateral stability of the system is wanting and depends on the bearing quality of the pivots. There is also no provision for the lateral guide roller wearing, other than the drum taper. The damping affect depends on the blend of the Castor Oil...er damping fluid as well as the plugner vs. cup...which seems to be much tighter in the olden days as compared to now.

The bearing receivers in the casting are a bit too sloppy and can be machined non-cocentric. It is not uncommon for the entire Century drum to orbit. This can be mostly negated by changing the loading of the drum shaft by removing the loading spring, pushing the bearing all of the way into the casting so it can't slide anymore (the source of the orbiting drum) and then loading the bearing on its inner race with a wavy washer...this will still allow the drum to be loaded but minimize/eliminate the drum from orbiting.

CE did a good job at improving the film alignment and stabilization with their digital reader version. They changed the the oil pot with an air pot and added a spring to the air pot to deal with gravity. Furthermore, it gets a better wrap on the drum itself with improves with spin up time as well as improving the wrap on the hold back sprocket in the soundhead to reduce perforation stress and dependence on the pad roller.

The Kinoton as well as Simplex (before the dreaded 5-star) are loose loop systems and can perform very well. What Simplex really needs to do is to change their drum and pinch roller so that the edges are all that are pressed on, not the picture area...that was just plain dumb.

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Mark Gulbrandsen
Resident Trollmaster

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From: Music City
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 - posted 07-17-2007 08:31 AM      Profile for Mark Gulbrandsen   Email Mark Gulbrandsen   Send New Private Message       Edit/Delete Post 
Moe,

I am not talking about that Century sound head...R-3 and later!! I don't think you've ever seen an R-2 before. There are few if any left in service because parts are non-existant. I believe it was introduced at the end of the 1930's when the Model C debuted and made sometime into the 50's. It also has a constant speed and hold back sprocket!! The R-2 was pre davis tight loop! It utilized a lay on lateral guide roller more closely related to the Motiograph's. Also it was completely gear driven and the motor mounted vertically to the bottom of the main casting. The rotary stabilizer was completely enclosed except where the scanning frim was because of the magnetic system stabilization it utilized. This is also very definately the Century that won the oscar.

R-2 Sound Reproducer and Model C Projector head. The box behind the lower magazine contained the drive motor and start resistor. The odd part was the sound head drive to the projector was by chain. I have a brand new drive kit to put an X-L onto one of these sound heads. Note the inching knob stickin out the front of the sound head!!
 -

Mark

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Pete Naples
Phenomenal Film Handler

Posts: 1565
From: Dunfermline, Scotland
Registered: Feb 2001


 - posted 07-17-2007 09:16 AM      Profile for Pete Naples   Email Pete Naples   Send New Private Message       Edit/Delete Post 
There are a few Westrex 2001/2002 combinations like the one in Marks photo (is that from 'The Complete Projectionist'?) still in service in the UK, not many, because as said, parts are non existant. I just removed one last week, it was replaced with a Century SA/R3.

I have one site on service that runs a pair of 2002 sound heads, they have been fittted with ACL lasers, and the rubber coupling replaced with modern castellated items. They run well, and very smoothly too!

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Richard Fowler
Film God

Posts: 2392
From: Ft. Lauderdale, FL, USA
Registered: Jun 2001


 - posted 07-17-2007 09:16 AM      Profile for Richard Fowler   Email Richard Fowler   Send New Private Message       Edit/Delete Post 
The R2 also had a damping assembly which is similar in concept to the dashpot unit used on Cinemeccanica "delux" projectors ( versus no damper or spring jockey roller unit ). The weak point was the motor set-up where an inferior motor was substituted for the factory specified unit. I used to service many of these out of the USA.

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Mark Gulbrandsen
Resident Trollmaster

Posts: 16657
From: Music City
Registered: Jun 99


 - posted 07-17-2007 09:33 AM      Profile for Mark Gulbrandsen   Email Mark Gulbrandsen   Send New Private Message       Edit/Delete Post 
That photo is from "The Complete Projectionist". You're right Rochard I forgot about the hydro flutter supressor in there.... It works in conjunction with the magnetic stabilizer system somehow. I think much of the design was licensed from Western Electric. The studios also used to have alot of these as far as up into the early 90's. I remember Charlie Wolk calling for any extra parts I had laying around for them. He may have even bought a pair that I once had. As far as I know all the studio's have removed them.

quote:
I have one site on service that runs a pair of 2002 sound heads, they have been fittted with ACL lasers, and the rubber coupling replaced with modern castellated items. They run well, and very smoothly too!

What do you goys do for parts? The lay on roller is apparently the biggest problem.

Mark

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Pete Naples
Phenomenal Film Handler

Posts: 1565
From: Dunfermline, Scotland
Registered: Feb 2001


 - posted 07-17-2007 11:55 AM      Profile for Pete Naples   Email Pete Naples   Send New Private Message       Edit/Delete Post 
quote: Mark Gulbrandsen
What do you goys do for parts?
Motors can be rewound, for things like drive couplings and bearings, you can obtain modern equivalents, other than that we've a small stock of parts, and we tend to canibalise out of use heads. Once that stock is gone, it's gone. I can't see us having anything made, there are so few of these in use now. I personally know of 5 in whole of the UK, like I said only 2 of them are on my patch. Fitted with ACL combined optics/lasers they line up beautifully and are very smooth and stable running.

Mark, all the ones I've ever seen like your photo use a springy metal coupling shaft between the rep-set and picture head. It's made of several strands of wire, tightly twisted together and is failure prone on these old machines. The combination of 2001/2003 used a chain drive between the heads. Later variants used a timing belt.

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Louis Bornwasser
Film God

Posts: 4441
From: prospect ky usa
Registered: Mar 2005


 - posted 07-17-2007 01:35 PM      Profile for Louis Bornwasser   Author's Homepage   Email Louis Bornwasser   Send New Private Message       Edit/Delete Post 
The R2 was invented and manufactured by Western Electric. When the name changed to Century that was the only product they made. At one time there was a theatre in Evansville Indiana that had 2 W.E. and 2 Century R2. Identical. Louis

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Tim Reed
Better Projection Pays

Posts: 5246
From: Northampton, PA
Registered: Sep 1999


 - posted 07-17-2007 04:33 PM      Profile for Tim Reed   Author's Homepage     Send New Private Message       Edit/Delete Post 
R6's were the same.

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Ken McFall
Jedi Master Film Handler

Posts: 615
From: Haringey, London.
Registered: Apr 2001


 - posted 07-17-2007 05:00 PM      Profile for Ken McFall   Email Ken McFall   Send New Private Message       Edit/Delete Post 
I've said it before that Pete may well have more Westar equipment than anywhere else in the UK.

As a design standard it's hard to beat and has been improved over the years. But the fundimental mech's remains the same.

The only reason they have survived so long it that Westrex as a service company leased out the equipment and continued service for many years. Of course this eventually ended and so did the service.

For much of the existing equipment still going it's going to be walking a tight rope waiting for a failure that cannot be easily and, more importantly, quickly repaired. I would suspect that such an event may even close some smaller operations.

Omnex can only continue to provide service when it has the parts.... and the cinema operator can afford to pay for the time and expertise required.

I have one site that has this setup and recently had a motor coupling fail. Omnex provided the part and things are back to normal but it is only a matter of time before something else happens that could easily close this site down.

Omnex has always been very generous with its time and I'm sure will continue to help where it is realistic to do so.

But I fear the last bell is about to sound for some of this eqipment.

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